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Cover image for Composites for construction : structural design with FRP materials
Title:
Composites for construction : structural design with FRP materials
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Publication Information:
Hoboken, NJ : John Wiley & Sons, 2006
ISBN:
9780471681267

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30000010124002 TA455.P55 B36 2006 Open Access Book Book
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Summary

Summary

The first textbook on the design of FRP for structural engineering applications

Composites for Construction is a one-of-a-kind guide to understanding fiber-reinforced polymers (FRP) and designing and retrofitting structures with FRP. Written and organized like traditional textbooks on steel, concrete, and wood design, it demystifies FRP composites and demonstrates how both new and retrofit construction projects can especially benefit from these materials, such as offshore and waterfront structures, bridges, parking garages, cooling towers, and industrial buildings.

The code-based design guidelines featured in this book allow for demonstrated applications to immediately be implemented in the real world. Covered codes and design guidelines include ACI 440, ASCE Structural Plastics Design Manual, EUROCOMP Design Code, AASHTO Specifications, and manufacturer-published design guides. Procedures are provided to the structural designer on how to use this combination of code-like documents to design with FRP profiles.

In four convenient sections, Composites for Construction covers:
* An introduction to FRP applications, products and properties, and to the methods of obtaining the characteristic properties of FRP materials for use in structural design
* The design of concrete structural members reinforced with FRP reinforcing bars
* Design of FRP strengthening systems such as strips, sheets, and fabrics for upgrading the strength and ductility of reinforced concrete structural members
* The design of trusses and frames made entirely of FRP structural profiles produced by the pultrusion process


Author Notes

Lawrence C. Bank, PE, PhD, is Professor in the Department of Civil and Environmental Engineering at the University of Wisconsin-Madison


Table of Contents

Prefacep. xiii
1 Introductionp. 1
1.1 Overviewp. 1
1.2 Historical Backgroundp. 2
1.3 FRP Reinforcements for New Concrete Structural Membersp. 3
1.3.1 FRP Bars or Grids for Reinforced Concrete Membersp. 4
1.3.2 FRP Tendons for Prestressed Concrete Membersp. 6
1.3.3 Stay-in-Place FRP Formwork for Reinforced Concrete Membersp. 8
1.4 FRP Strengthening of Existing Structural Membersp. 10
1.5 FRP Profiles for New Structuresp. 18
1.6 Other Emerging Applications of Interest to Structural Engineersp. 23
1.7 Properties of FRP Products for Structural Engineering Designp. 25
1.8 Published Design Guides, Codes, and Specifications for FRP Composites in Structural Engineeringp. 34
1.8.1 FRP Reinforcing Bars and Tendonsp. 34
1.8.2 FRP Strengthening Systemsp. 34
1.8.3 FRP Pultruded Profilesp. 35
1.8.4 Manufacturers' Design Manualsp. 35
1.8.5 Key Conferences Seriesp. 36
1.8.6 Archival Journalsp. 37
2 Materials and Manufacturingp. 40
2.1 Overviewp. 40
2.2 Raw Materialsp. 41
2.2.1 Reinforcing Fibersp. 41
2.2.2 Polymer Resinsp. 45
2.3 Manufacturing Methodsp. 51
2.3.1 Pultrusionp. 52
2.3.2 Hand Layupp. 68
2.3.3 Other Manufacturing Processesp. 75
3 Properties of FRP Compositesp. 78
3.1 Overviewp. 78
3.2 Theoretical Determination of Propertiesp. 78
3.2.1 Fiber Levelp. 78
3.2.2 Lamina Levelp. 83
3.2.3 Laminate Levelp. 89
3.2.4 Full-Section Levelp. 103
3.3 Experimental Determination of Propertiesp. 104
3.3.1 Fiber Levelp. 105
3.3.2 Lamina Levelp. 106
3.3.3 Laminate Levelp. 107
3.3.4 Full-Section Levelp. 110
3.4 Relevant Standard Test Methods for FRP Composites for Structural Engineersp. 118
3.4.1 American Society of Testing and Materials Test Methodsp. 118
3.4.2 Full-Section Test Methods for FRP Bars and Laminatesp. 120
4 Design Basis for FRP Reinforcementsp. 128
4.1 Overviewp. 128
4.2 Introductionp. 129
4.3 Properties of FRP Reinforcing Barsp. 129
4.4 Design Basis for FRP-Reinforced Concretep. 133
4.4.1 Resistance Factorsp. 134
4.4.2 Minimum Reinforcement Requirementsp. 135
4.4.3 Determination of Guaranteed Properties of FRP Rebarsp. 135
4.4.4 Design for Environmental Effects on FRP Rebarsp. 136
4.4.5 Special Considerations Regarding FRP Rebarsp. 137
4.4.6 Design for Serviceabilityp. 139
4.4.7 Temperature and Shrinkage Reinforcement in Slabsp. 140
5 FRP Flexural Reinforcementp. 143
5.1 Overviewp. 143
5.2 Introductionp. 143
5.3 Flexural Strength of an FRP-Reinforced Sectionp. 145
5.3.1 Overreinforced Sectionp. 147
5.3.2 Underreinforced Sectionp. 148
5.3.3 Minimum Flexural Reinforcementp. 151
5.4 Design Procedure for an FRP-Reinforced Flexural Memberp. 151
5.4.1 Design of FRP-Reinforced Bridge Deck Slabsp. 160
5.5 Serviceability Design of FRP-Reinforced Beamsp. 166
5.5.1 Deflections Under Service Loadsp. 166
5.5.2 Flexural Crackingp. 169
5.5.3 Creep and Fatigue at Service Loadsp. 170
5.6 Design Procedure for Serviceabilityp. 170
6 FRP Shear Reinforcementp. 182
6.1 Overviewp. 182
6.2 Introductionp. 182
6.3 Shear Design of an FRP-Reinforced Concrete Sectionp. 185
6.3.1 Concrete Contribution to Shear Capacityp. 185
6.3.2 Shear Capacity of FRP Stirrupsp. 187
6.3.3 Punching Shear Capacity in Slabsp. 189
6.4 Limits on Shear Reinforcement and Shear Strengths for Shear Designp. 189
6.5 Design Procedure for FRP Shear Reinforcementp. 190
7 FRP Reinforcement Detailingp. 198
7.1 Overviewp. 198
7.2 Introductionp. 198
7.3 Geometric Detailsp. 200
7.3.1 Calculation of Bar Spacingp. 202
7.4 Bond Strength of FRP Barsp. 204
7.5 Development of Straight FRP Barsp. 205
7.6 Development of Hooked FRP Barsp. 206
7.7 Lap Splices for FRP Barsp. 207
7.8 Design Procedure to Detail FRP Bars in a Beamp. 207
8 Design Basis for FRP Strengtheningp. 214
8.1 Overviewp. 214
8.2 Introductionp. 215
8.3 Properties of FRP Strengthening Systemsp. 217
8.4 Design Basis for FRP Strengthening Systemsp. 219
8.4.1 Resistance Factorsp. 219
8.4.2 Guaranteed Propertiesp. 220
8.4.3 Environmental Effectsp. 220
8.4.4 Limits on Strengtheningp. 221
8.4.5 Limits on Stresses in FRP Strengthening Systems at Service Loadsp. 223
8.4.6 Compression Strengthening in Flexural Membersp. 223
8.5 Deflections in FRP-Strengthened Structuresp. 223
8.6 FRP Strengthening System Area Calculationsp. 223
9 FRP Flexural Strengtheningp. 227
9.1 Overviewp. 227
9.2 Introductionp. 227
9.3 Flexural Capacity of an FRP-Strengthened Memberp. 230
9.3.1 Stress in the FRP Strengthening Systemp. 233
9.3.2 Strain in the Internal Reinforcing Steelp. 234
9.3.3 Neutral-Axis Depthp. 234
9.3.4 Existing Substrate Strainp. 235
9.4 Determination of Failure Modes and Flexural Capacityp. 236
9.4.1 Mode 1a: Concrete Crushing After Steel Yieldsp. 237
9.4.2 Mode 1b: Concrete Crushing Before Steel Yieldsp. 238
9.4.3 Mode 2a: FRP Failure After Steel Yieldsp. 239
9.4.4 Mode 2b: FRP Failure Before Steel Yieldsp. 241
9.5 Balanced Conditionp. 243
9.6 Detailing for Flexural Strengtheningp. 244
9.7 Design Procedure for a Flexurally Strengthened Concrete Memberp. 245
9.8 Serviceability of FRP-Strengthened Flexural Membersp. 266
9.8.1 Cracked FRP Strengthened Sectionp. 266
9.8.2 Service-Level Stress in the Internal Steel Reinforcing Barsp. 268
9.8.3 Service-Level Stress in the FRP Strengthening Systemp. 270
9.9 Load-Deflection Response of FRP-Strengthened Flexural Membersp. 271
10 FRP Shear Strengtheningp. 288
10.1 Overviewp. 288
10.2 Introductionp. 289
10.3 Shear Capacity of an FRP-Strengthened Memberp. 293
10.4 Effective Strain in the FRP for Shear Strengtheningp. 296
10.5 Design Procedure for Shear Strengtheningp. 298
10.6 Shear Strengthening of Fully Wrapped Axially Loaded Columnsp. 308
11 FRP Confiningp. 316
11.1 Overviewp. 316
11.2 Introductionp. 316
11.3 FRP Confining for Axial Strengtheningp. 324
11.3.1 Serviceability for FRP-Strengthened Axial Membersp. 326
11.4 Design Procedure for FRP Axial Strengthening of RC Circular Columnsp. 327
11.5 FRP-Strengthened Eccentrically Loaded Columnsp. 333
11.6 FRP Confining for Increased Ductilityp. 346
11.6.1 Lateral Displacement Ductilityp. 347
11.6.2 Flexural Hinge Confinementp. 348
11.7 Design Procedure for Flexural Hinge Confinementp. 350
11.8 Lap Splice Region Confinementp. 351
11.9 Plastic Shear Overstrength Demandp. 352
12 Design Basis for FRP Profilesp. 359
12.1 Overviewp. 359
12.2 Introductionp. 360
12.3 Properties of Pultruded Profilesp. 363
12.4 Design Basis for FRP Pultruded Structuresp. 369
12.4.1 Allowable Stress Designp. 370
12.4.2 Load and Resistance Factor Designp. 373
12.5 Performance-Based Designp. 380
13 Pultruded Flexural Membersp. 384
13.1 Overviewp. 384
13.2 Introductionp. 384
13.3 Stresses in Flexural Membersp. 385
13.4 Deformations in Flexural Membersp. 388
13.5 Determination of Deflections and Stresses for Serviceability and Ultimate Limit Statesp. 392
13.6 Serviceability Limits Statesp. 393
13.6.1 Deformation Limit State: Transverse Deflectionp. 393
13.6.2 Long-Term Deflection in Pultruded Beamsp. 397
13.7 Ultimate Limit Statesp. 401
13.7.1 Lateral-Torsional Bucklingp. 401
13.7.2 Local Buckling of Walls Due to In-Plane Compressionp. 403
13.7.3 Local Buckling of Walls Due to In-Plane Shearp. 413
13.7.4 Web Crushing and Web Buckling in the Transverse Directionp. 414
13.7.5 Additional Factors Affecting Local Buckling in Pultruded Profilesp. 415
13.7.6 Flange and Web Longitudinal Material Failurep. 417
13.7.7 Flange and Web Material Shear Failurep. 418
13.8 Design Procedure for Flexural Membersp. 419
14 Pultruded Axial Membersp. 436
14.1 Overviewp. 436
14.2 Introductionp. 436
14.3 Concentrically Loaded Compression Membersp. 437
14.4 Deformations in Concentrically Loaded Compression Membersp. 439
14.5 Determination of Deflections and Stresses for Serviceability and Ultimate Limit Statesp. 439
14.6 Serviceability Limit States: Axial Shorteningp. 439
14.7 Ultimate Limit Statesp. 440
14.7.1 Global Flexural Bucklingp. 440
14.7.2 Global Torsional Bucklingp. 442
14.7.3 Local Buckling Due to Axial Loadsp. 443
14.7.4 Interaction Between Local and Global Buckling Modes in Intermediate-Length Compression Membersp. 450
14.7.5 Flange and Web Longitudinal Material Failurep. 453
14.8 Design Procedure for Concentrically Loaded Compression Membersp. 453
14.9 Concentrically Loaded Tension Membersp. 467
14.9.1 Deformations in Concentrically Loaded Tension Membersp. 468
14.10 Determination of Deflections and Stresses for Serviceability and Ultimate Limit States: Axial Elongationp. 468
14.11 Ultimate Limit Statesp. 469
14.11.1 Longitudinal Material Failure on the Gross Areap. 469
14.11.2 Longitudinal Material Failure on the Net Areap. 469
14.12 Design Procedure for Concentrically Loaded Tension Membersp. 470
14.13 Combined Load Membersp. 471
14.13.1 Members Subjected to Combined Flexure and Compression (Beam-Columns)p. 471
14.13.2 Members Subjected to Combined Flexure and Tensionp. 477
15 Pultruded Connectionsp. 484
15.1 Overviewp. 484
15.2 Introductionp. 485
15.2.1 Conventional Pultruded Connectionsp. 485
15.2.2 Custom Pultruded Connectionsp. 488
15.3 Mechanical Fasteners and Connection Partsp. 490
15.3.1 FRP Nuts and Boltsp. 492
15.4 Research on Heavy Beam-to-Column Pultruded Connectionsp. 492
15.5 Bolted Pultruded Connectionsp. 496
15.6 Light-Truss Pultruded Connectionsp. 498
15.6.1 Lap Joint Connectionsp. 499
15.7 Heavy-Frame Pultruded Connectionsp. 503
15.8 Design of Bolted Pultruded Connectionsp. 504
15.9 Determination of Stresses in In-Plane Lap Jointsp. 505
15.9.1 Bearing Stress in the Base Pultruded Materialp. 505
15.9.2 Net-Tension Stress in the Base Pultruded Materialp. 506
15.9.3 Shear-Out Stress in the Base Pultruded Materialp. 506
15.9.4 Shear Stress on a Boltp. 507
15.10 Stresses in Out-of-Plane Shear Connectionsp. 507
15.10.1 Longitudinal Shear Stress at the Heel of an Anglep. 507
15.10.2 Flexural Stress in the Leg of an Angle Bolted to a Column Memberp. 508
15.10.3 Transverse Tensile Stress in a Web-Flange Junction of a Columnp. 509
15.10.4 Block Shear in a Beam Webp. 509
15.10.5 Flexural and Shear Stresses in Flexible Seated Connectionsp. 510
15.11 Critical Connection Limit Statesp. 510
15.12 Design Procedure for a Pultruded Connectionp. 512
Referencesp. 527
Indexp. 545
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