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Cover image for The Certified quality engineer handbook : supplemental section
Title:
The Certified quality engineer handbook : supplemental section
Publication Information:
Milwaukee, Wisconsin : ASQ Quality Press, 2002
ISBN:
9780873895026
General Note:
Accompanies text of the same title : TS156 C42 2002
Added Author:

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30000004800284 TS156 C423 2002 Open Access Book Book
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Summary

Summary

The Certified Quality Engineer Handbook is a comprehensive, all-in-one resource focusing on the Certified Quality Engineer Body of Knowledge (BoK). Every quality engineering concept and technique is succinctly discussed including management and leadership, quality systems development and implementation, and reliability and risk management. Additional chapters on quality management systems (such as ISO 9000 and the Malcolm Baldrige Award) and implementing a Six Sigma program are also included. a supplemental CD-ROM includes a simulated exam and a sample exam, with answers included for both.


Table of Contents

List of Figures and Tablesp. xv
Prefacep. xxi
Acknowledgmentsp. xxv
Part I The Quality Leader
1 Quality Leadershipp. 2
Introduction and Scopep. 2
Body of Knowledgep. 2
Management Systems for Improving Qualityp. 2
Leadership Principles and Techniquesp. 14
Facilitation Principles and Techniquesp. 19
Summaryp. 24
2 Quality Managementp. 27
Professional Conduct and ASQ Code of Ethicsp. 27
Trainingp. 29
Quality Costsp. 38
Quality Philosophies and Approachesp. 48
Customer Relations, Expectations, Needs, and Satisfactionp. 58
Supplier Relations and Management Methodologiesp. 65
Summaryp. 72
Part II Quality Planning, Implementation, and Control
3 Quality Systems Development, Implementation, and Verificationp. 78
Introduction and Scopep. 78
Body of Knowledgep. 78
Elements of a Quality Systemp. 78
ANSI/ISO/ASQ Q9000-2000p. 83
Quality System Implementationp. 85
Domestic and International Standardsp. 86
Quality Auditp. 86
Summaryp. 90
4 Quality Planningp. 92
Introduction and Scopep. 92
Body of Knowledgep. 92
AQP Disciplinesp. 99
Market Research and Quality Engineeringp. 111
Summaryp. 112
5 Material Controlp. 114
Introduction and Scopep. 114
Body of Knowledgep. 114
Classificationp. 114
Identification of Materialsp. 115
Maintaining Product Integrityp. 116
Traceabilityp. 118
Dispositionp. 119
Summaryp. 121
6 Inspection, Testing, and Acceptance Samplingp. 123
Introduction and Scopep. 123
Body of Knowledgep. 123
Inspectionp. 123
Sampling Inspection versus 100 Percent Inspectionp. 126
Testingp. 130
Acceptance Samplingp. 132
ANSI/ASQC Z1.4-1993p. 144
Dodge-Romig Tablesp. 148
Variables Sampling Plansp. 148
ANSI/ASQC Z1.9-1993p. 149
Sequential Sampling Plansp. 153
Continuous Sampling Plansp. 155
Other Approaches for Variables Sampling Plansp. 157
Summaryp. 161
Part III Technical Systems
7 Measurement Systemsp. 174
Introduction and Scopep. 174
Body of Knowledgep. 174
Context of Measurementsp. 174
Standards of Measurementsp. 175
Concern with Standardsp. 175
The Measurement Processp. 180
Concepts in Measurementp. 183
Calibrationp. 189
Dimensional Measurements and Standards in Manufacturingp. 191
Dimensional Measurementp. 192
Measurement Technologyp. 192
Selection of the Measuring Instrumentp. 194
Surface Texture Measurementp. 196
Measurement of Roundnessp. 199
Gage Repeatability and Reproducibility (GRandR)p. 202
Dimensioning and Tolerancingp. 205
Coordinate Measuring Machinesp. 207
Summaryp. 211
8 Reliability and Maintainability Engineeringp. 215
Introduction and Scopep. 215
Body of Knowledgep. 216
Reliability Definition and Estimationp. 216
Failure Modelsp. 219
System Reliabilityp. 224
Reliability Failure Analysis and Reportingp. 226
Identification of Potential Failure Modesp. 226
Maintainabilityp. 229
Summaryp. 231
9 Failure Modes and Effects Analysisp. 233
Introduction and Scopep. 233
Body of Knowledgep. 233
Understanding FMEAp. 233
Part IV Problem Solving
10 Problem Solving and Quality Improvementp. 254
Introduction and Scopep. 254
Body of Knowledgep. 255
Approachesp. 255
Problem-Solving Methodp. 257
Preventive Actionp. 264
Overcoming Barriers to Quality Improvementp. 265
Summaryp. 267
11 Traditional Problem-Solving Toolsp. 269
Introduction and Scopep. 269
Body of Knowledgep. 270
Understanding Graphical Toolsp. 270
Summaryp. 280
12 Problem Solving and Quality Improvement--Management and Planning Toolsp. 284
Introduction and Scopep. 284
Body of Knowledgep. 285
Quality Toolsp. 286
Summaryp. 308
Part V Statistical Tools
13 Introduction to Probability and Statisticsp. 312
Introduction and Scopep. 312
Body of Knowledgep. 312
Descriptive Statistics--Graphical Methods for Data Analysisp. 312
Measurement Scalesp. 317
Introduction to Probabilityp. 321
Probability Distributionsp. 326
Summaryp. 330
14 Statistical Decision Makingp. 332
Introduction and Scopep. 332
Body of Knowledgep. 332
Point Estimates and Confidence Intervalsp. 332
Statistical Tolerance Intervalsp. 335
Hypothesis Testsp. 336
Analysis of Variance (ANOVA)p. 342
Modeling Relationships between Variablesp. 352
Error Types and Powerp. 356
Summaryp. 358
15 Design of Experimentsp. 360
Introduction and Scopep. 360
Body of Knowledgep. 361
Preliminary Considerationsp. 361
The Strategy of Experimentationp. 362
Stage 1 Process Analysisp. 363
Stage 2 Choosing a Designp. 370
Stage 3 Performing the Runsp. 374
Stage 4 Analyzing Experimental Datap. 375
Stage 5 Drawing Conclusions from Your Resultsp. 382
Stage 6 Follow-Up and Future Plansp. 384
Classification of Designsp. 385
Summaryp. 389
16 Statistical Process Controlp. 391
Introduction and Scopep. 391
Body of Knowledgep. 391
Management's Role and Responsibilitiesp. 391
General Theory of Control Chartsp. 393
Summaryp. 415
17 Implementation of Six Sigmap. 416
Six Sigma Needs Assessmentp. 417
Six Sigma As a Business Strategyp. 419
Implementing Six Sigmap. 420
The Metrics of Six Sigmap. 422
Sustaining and Communicating Changep. 426
Summaryp. 427
Part VI Appendices
I. The ASQ Code of Ethicsp. 430
II. American Society for Quality Certified Quality Engineer (CQE) Body of Knowledgep. 432
III. The Malcolm Baldrige National Quality Awardp. 440
IV. The ANSI/ISO/ASQ Q9000 Seriesp. 442
V. Control Limit Formulasp. 445
VI. Constants for Control Chartsp. 446
VII. Statistical Tolerance Factors for at Least 99 Percent of the Population ("k-Values")p. 447
VIII. Standard Normal Distributionp. 448
IX. Areas under Standard Normal Curve to the Right of Selected Z-Valuesp. 450
X. F Distribution F[subscript .90]p. 452
XI. F Distribution F[subscript .95]p. 455
XII. F Distribution F[subscript .99]p. 458
XIII. Binomial Distributionp. 461
XIV. Chi-Square Distributionp. 463
XV. Exponential Distributionp. 465
XVI. Poisson Distributionp. 467
XVII. Median Ranksp. 469
XVIII. Normal Scoresp. 471
XIX. Values of t Distributionp. 473
XX. Selected National and International Quality System Standardsp. 475
Glossaryp. 479
Indexp. 493
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