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Summary
Summary
Technology of Machine Tools 7e provides state-of-the-art training for using machine tools in manufacturing technology, including up-to-date coverage of computer numerical control (CNC). It includes an overview of machine trades and career opportunities followed by theory and application. The text is structured to provide coverage of tools and measurement, machining tools and procedures, drilling and milling machines, computer-aided machining, and metallurgy. There is expanded coverage of computer-related technologies, including computer numerical control (CNC) and computer-aided design and manufacturing (CAD/CAM).
New to the Seventh Edition of Technology of Machine Tools
In addition to updating the text to reflect changes in the modern business/manufacturing world today - such as direct digital manufacturing,nantotechnology, and IDI - an entirely new section on Lean Manufacturing (Section 15)has been added to focus on this industry‐prominent philosophy.
Units include: Continuous Improvement: Kaizan Pull (Kanban) Systems Total Productive Maintenance Value Stream Mapping Workplace Organization
Table of Contents
Section 1 Introduction to Machine Tools |
Unit 1 History of Machines |
Section 2 Machine Trade Opportunities |
Unit 2 Careers in the Metalworking Industry |
Unit 3 Getting the Job |
Section 3 Safety |
Unit 4 Safety in the Machine Shop |
Section 4 Job Planning |
Unit 5 Engineering Drawings |
Unit 6 Machining Procedures for Various Workpieces |
Section 5 Measurement |
Unit 7 Basic Measurement |
Unit 8 Squares and Surface Plates |
Unit 9 Micrometers |
Unit 10 Vernier Calipers |
Unit 11 Inside-, Depth-, and Height-Measuring Instruments |
Unit 12 Gage Blocks |
Unit 13 Angular Measurement |
Unit 14 Gages |
Unit 15 Comparison Measurement |
Unit 16 The Coordinate Measuring System |
Unit 17 Measuring with Light Waves |
Unit 18 Surface Finish Measurement |
Section 6 Layout Tools and Procedures |
Unit 19 Basic Layout Materials, Tools, and Accessories |
Unit 20 Basic or Semiprecision Layout |
Unit 21 Precision Layout |
Section 7 Hand Tools and Bench Work |
Unit 22 Holding, Striking, and Assembling Tools |
Unit 23 Hand-Type Cutting Tools |
Unit 24 Thread-Cutting Tools and Procedures |
Unit 25 Finishing Processes - Reaming, Broaching, and Lapping |
Unit 26 Surface Finishing Processes |
Section 8 Metal-Cutting Technology |
Unit 27 Physics of Metal Cutting |
Unit 28 Machinability of Metals |
Unit 29 Cutting Tools |
Unit 30 Operating Conditions and Tool Life |
Unit 31 Carbide Cutting Tools |
Unit 32 Diamond, Ceramic, and Cermet Cutting Tools |
Unit 33 Polycrystalline Cutting Tools |
Unit 34 Cutting Fluids - Types and Applications |
Section 9 Metal-Cutting Saws |
Unit 35 Types of Metal Saws |
Unit 36 Contour Bandsaw Parts and Accessories |
Unit 37 Contour Bandsaw Operations |
Section 10 Drilling Machines |
Unit 38 Drill Presses |
Unit 39 Drilling Machine Accessories |
Unit 40 Twist Drills |
Unit 41 Cutting Speeds and Feeds |
Unit 42 Drilling Holes |
Unit 43 Reaming |
Unit 44 Drill Press Operations |
Section 11 The Lathe |
Unit 45 Engine Lathe Parts |
Unit 46 Lathe Accessories |
Unit 47 Cutting Speed, Feed, and Depth of Cut |
Unit 48 Lathe Safety |
Unit 49 Mounting, Removing, and Aligning Lathe Centers |
Unit 50 Grinding Lathe Cutting Tools |
Unit 51 Facing Between Centers |
Unit 52 Machining Between Centers |
Unit 53 Knurling, Grooving, and Form Turning |
Unit 54 Tapers and Taper Turning |
Unit 55 Threads and Thread Cutting |
Unit 56 Steady Rest, Follower Rests, and Mandrels |
Unit 57 Machining in a Chuck |
Unit 58 Drilling, Boring, Reaming, and Tapping |
Section 12 Milling Machines |
Unit 59 The Vertical Milling Machine |
Unit 60 Cutting Speed, Feed, and Depth of Cut |
Unit 61 End Mills |
Unit 62 Vertical Mill Operations |
Unit 63 Special Milling Operations |
Unit 64 Horizontal Milling Machines and Accessories |
Unit 65 Milling Cutters |
Unit 66 Milling Machine Setups |
Unit 67 Horizontal Milling Operations |
Unit 68 The Indexing, or Dividing, Head |
Unit 69 Helical Milling |
Unit 70 Cam, Rack, Worm, and Clutch Milling |
Section 13 Grinding |
Unit 71 Types of Abrasives |
Unit 72 Surface Grinders and Accessories |
Unit 73 Surface Grinding Operations |
Unit 74 Cylindrical Grinders |
Unit 75 Universal Cutter and Tool Grinder |
Section 14 Metallurgy |
Unit 76 Manufacture and Properties of Steel |
Unit 77 Heat Treatment of Steel |
Unit 78 Testing of Metals and Nonferrous Metals |
Section 15 Cellular Manufacturing |
Unit 79 Cellular Manufacturing |
Unit 80 Continuous Improvement |
Unit 81 Pull (Kanban) Systems |
Unit 82 Total Productive Maintenance |
Unit 83 Value-Stream Mapping |
Unit 84 Workplace Organization |
Section 16 Computer-Age Machining |
Unit 85 The Computer |
Unit 86 Computer Numerical Control |
Unit 87 CNC Turning Center |
Unit 88 CNC Machining Centers |
Unit 89 CAD/CAM |
Section 17 Advanced Manufacturing Technology |
Unit 90 Instant Digital Manufacturing |
Unit 91 Cryogenic Treatment/Tempering |
Unit 92 QQC Diamond Coating |
Unit 93 Direct Metal Deposition |
Unit 94 e-Manufacturing |
Unit 95 STEP-NC and Internet Manufacturing |
Unit 96 Optical/Laser/Vision Measurement |
Unit 97 Electrical Discharge Machining |
Unit 98 Robotics |
Unit 99 Manufacturing Intelligence: Can a Company Survive without Real-Time Knowledge |
Unit 100 Multi-Tasking Machines |
Section 18 Glossary |
Appendix of Tables |
Index |