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Cover image for Chemical product design
Title:
Chemical product design
Personal Author:
Series:
Cambridge series in chemical engineering
Edition:
2nd ed.
Publication Information:
Cambridge ; New York : Cambridge University Press, c2011
Physical Description:
xvii, 432 p. : ill. ; 25 cm.
ISBN:
9780521168229
Subject Term:
Added Author:

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30000010289574 TP149 C87 2011 Open Access Book Book
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Summary

Summary

The chemical industry is changing, going beyond commodity chemicals to a palette of higher value added products. This groundbreaking book, now revised and expanded, documents this change and shows how to meet the challenges implied. Presenting a four-step design process - needs, ideas, selection, manufacture - the authors supply readers with a simple design template that can be applied to a wide variety of products. Four new chapters on commodities, devices, molecules/drugs and microstructures show how this template can be applied to products including oxygen for emphysema patients, pharmaceuticals like taxol, dietary supplements like lutein, and beverages which are more satisfying. For different groups of products the authors supply both strategies for design and summaries of relevant science. Economic analysis is expanded, emphasizing the importance of speed-to-market, selling ideas to investors and an expectation of limited time in the market. Extra examples, homework problems and a solutions manual are available.


Author Notes

E.L. Cussler is Distinguished Institute Professor at the University of Minnesota. The author of the text Diffusion, he has received the Colburn and Lewis Awards from the American Institute of Chemical Engineers and is a member of the National Academy of Engineering.
G.D. Moggridge is a Senior Lecturer at the University of Cambridge. He has taught chemical product design since 1998, receiving the Entec Medal and Frank Morton Prize from the Institution of Chemical Engineers and a Pilkington Teaching Prize.


Reviews 1

Choice Review

Custer (Univ. of Minnesota) and Moggridge (Univ. of Cambridge, UK) have made the first attempt to add product design to the formalized disciplines of chemical engineering. Currently, product design is considered as a process unique to each product and industry, and therefore part of the art acquired by practice. The authors divide the product design procedure into four steps: needs assessment, idea generation, selection, and manufacture. Each of these steps is discussed separately with the use of a wide range of examples. The subject is generally treated without using mathematics, though decisions are made quantitatively where possible. After an introduction and chapters on each of the procedural steps, a chapter emphasizes the difference between specialty chemical manufacture and the manufacture of commodity chemicals, and a final chapter focuses on economic concerns. The writing is clear, and the examples are interesting. Problems suitable for each chapter are collected at the end. Topics and products are indexed separately. Recommended for libraries serving the specialty chemical, pharmaceutical, food and detergent industries and their technicians. General readers; upper-division undergraduates through professionals; two-year technical program students. L. A. Wenzel Lehigh University


Table of Contents

List ofSymbolsp. xi
Prefacep. xv
1 An Introduction to Chemical Product Designp. 1
1.1 What is Chemical Product Designp. 2
1.2 Why Chemical Product Design is Importantp. 3
1.3 Changes in Corporate Culturep. 7
1.4 The Product Design Procedurep. 9
1.5 Categories of Chemical Productsp. 12
1.6 Conclusionsp. 15
2 Needsp. 17
2.1 Customer Needsp. 17
2.2 Consumer Productsp. 28
2.3 Converting Needs to Specificationsp. 36
2.4 Revising Product Specificationsp. 47
2.5 Conclusions and the First Gatep. 59
3 Ideasp. 64
3.1 Human Ideasp. 65
3.2 Chemical Ideasp. 70
3.3 Sorting the Ideasp. 83
3.4 Screening the Ideasp. 91
3.5 Conclusions and the Second Gatep. 102
4 Selectionp. 111
4.1 Selection Using Thermodyamicsp. 112
4.2 Selection Using Kineticsp. 119
4.3 Less Objective Criteriap. 127
4.4 Risk in Product Selectionp. 139
4.5 Conclusions and the Third Gatep. 151
5 Product Manufaturep. 161
5.1 Preparation for Manufacturep. 163
5.2 Final Specificationsp. 181
5.3 Scale-Up/Scale-Downp. 193
5.4 Economic Considerationsp. 203
5.5 Conclusions and the Fourth Gatep. 226
6 Commodity Productsp. 237
6.1 Characteristics of Chemical Commoditiesp. 239
6.2 Getting Startedp. 241
6.3 The Commodity Toolbox: Reactorsp. 245
6.4 The Commodity Toolbox: Separationsp. 251
6.5 Using the Commodity Toolboxp. 260
6.6 Conclusions for Commodity Productsp. 265
7 Devicesp. 267
7.1 Properties of Devicesp. 268
7.2 Getting Startedp. 269
7.3 The Device Toolbox: Chemical Reactorsp. 274
7.4 The Device Toolbox: Separationsp. 281
7.5 Using the Devices Toolboxp. 290
7.6 Conclusions for Chemical Devicesp. 304
8 Molecular Productsp. 311
8.1 Characteristics of Molecular Productsp. 313
8.2 Getting Startedp. 318
8.3 The Molecular Toolbox: Chemical Reactorsp. 331
8.4 The Molecular Toolbox: Separationsp. 336
8.5 Using the Molecular Toolboxp. 347
8.6 Conclusions for Molecular Product Designp. 356
9 Microstructuresp. 363
9.1 Properties of Microstructuresp. 365
9.2 Getting Startedp. 369
9.3 The Microstructure Toolbox: Reactionsp. 378
9.4 The Microstructure Toolbox: Unit Operationsp. 390
9.5 Using the Microstructure Toolboxp. 398
9.6 Conclusions for Microstructured Productsp. 410
10 A Plan for the Futurep. 417
10.1 Using the Design Templatep. 418
10.2 Specific Types of Productsp. 422
10.3 Conclusionsp. 426
Product Indexp. 428
Subject Indexp. 430
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