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Cover image for The mechanical systems design handbook:  modeling, measurement and control
Title:
The mechanical systems design handbook: modeling, measurement and control
Publication Information:
Boca Raton, FL : CRC Press, 2002
ISBN:
9780849385964

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30000004887364 TS176 M43 2002 Open Access Book Book
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Summary

Summary

With a specific focus on the needs of the designers and engineers in industrial settings, The Mechanical Systems Design Handbook: Modeling, Measurement, and Control presents a practical overview of basic issues associated with design and control of mechanical systems. In four sections, each edited by a renowned expert, this book answers diverse questions fundamental to the successful design and implementation of mechanical systems in a variety of applications.

Manufacturing addresses design and control issues related to manufacturing systems. From fundamental design principles to control of discrete events, machine tools, and machining operations to polymer processing and precision manufacturing systems.

Vibration Control explores a range of topics related to active vibration control, including piezoelectric networks, the boundary control method, and semi-active suspension systems.

Aerospace Systems presents a detailed analysis of the mechanics and dynamics of tensegrity structures

Robotics offers encyclopedic coverage of the control and design of robotic systems, including kinematics, dynamics, soft-computing techniques, and teleoperation.

Mechanical systems designers and engineers have few resources dedicated to their particular and often unique problems. The Mechanical Systems Design Handbook clearly shows how theory applies to real world challenges and will be a welcomed and valuable addition to your library.


Reviews 1

Choice Review

Editors Nwokah and Hurmuzlu have assembled a useful addition to the literature on mechanical design and manufacturing. An interesting feature of this handbook is its systems view, a timely addition since the systems approach is gaining importance in engineering. The handbook's 28 chapters are classified in four sections, the first of which discusses general and precision manufacturing. This section also has a useful treatment of monitoring and controlling manufacturing processes such as forming and welding. The second section focuses on control of vibrations and presents active, semiactive, piezoelectric network, and boundary element methods for designing vibration control systems. The third section exclusively treats Tensegrity structures, which are bar-string structures in stable equilibrium. The fourth section presents a nice comprehensive treatment of robotics, including kinematics, dynamics, design, and control of robotics. A noteworthy feature of this last section is its presentation of telerobotics, mobile robots, humanoid robots, and current and future trends in the area of robotics. The handbook offers a good balance of description, mathematical details, and illustrations. A welcome addition to the literature on the systems approach in engineering. Upper-division undergraduates through professionals. M. G. Prasad Stevens Institute of Technology


Table of Contents

Section I Manufacturing
1 Manufacturing Systems and Their Design Principles
1.1 Introductionp. 1
1.2 Major Manufacturing Paradigms and Their Objectivesp. 2
1.3 Significance of Functionality/Capacity Adjustments in Modern Manufacturing Systemsp. 4
1.4 Critical Role of Computers in Modern Manufacturingp. 5
1.5 Design Principles of Modern Manufacturing Systemsp. 6
1.6 Future Trends and Research Directionsp. 9
Selected Referencesp. 9
2 Computer-Aided Process Planning for Machining
Abstractp. 11
2.1 Introductionp. 12
2.2 What Is Computer-Aided Process Planning (CAPP)?p. 12
2.3 Review of CAPP Systemsp. 13
2.4 Drivers of CAPP System Developmentp. 18
2.5 Characteristics of CAPP Systemsp. 19
2.6 Integrating CAD with CAPP: Feature Extractionp. 20
2.7 Integrating CAPP with Manufacturingp. 29
2.8 CAPP for New Domainsp. 31
2.9 Conclusionsp. 33
Referencesp. 34
3 Discrete Event Control of Manufacturing Systems
3.1 Introductionp. 39
3.2 Background on the Logic Control Problemsp. 40
3.3 Current Industrial Practicep. 44
3.4 Current Trendsp. 46
3.5 Formal Methods for Logic Controlp. 48
3.6 Further Readingp. 57
Acknowledgmentsp. 58
Referencesp. 58
4 Machine Tool Dynamics and Vibrations
4.1 Introductionp. 61
4.2 Chatter Vibrations in Cuttingp. 62
4.3 Analytical Prediction of Chatter Vibrations in Millingp. 66
Referencesp. 73
5 Machine Tool Monitoring and Control
5.1 Introductionp. 75
5.2 Process Monitoringp. 75
5.3 Process Controlp. 79
5.4 Conclusionp. 81
Referencesp. 81
6 Process Monitoring and Control of Machining Operations
6.1 Introductionp. 85
6.2 Force/Torque/Power Generationp. 86
6.3 Forced Vibrations and Regenerative Chatterp. 90
6.4 Tool Condition Monitoring and Controlp. 94
6.5 Other Process Phenomenap. 97
6.6 Future Direction and Effortsp. 99
Acknowledgmentsp. 101
Referencesp. 101
7 Forming Processes: Monitoring and Control
7.1 Introduction: Process and Control Objectivesp. 105
7.2 The Plant or Load: Forming Physicsp. 107
7.3 Machine Controlp. 114
7.4 Machine Control: Force or Displacement?p. 115
7.5 Process Resolution Issues: Limits to Process Controlp. 116
7.6 Direct Shape Feedback and Controlp. 118
7.7 Summaryp. 118
Referencesp. 118
8 Assembly and Welding Processes and Their Monitoring and Control
8.1 Assembly Processesp. 121
8.2 Monitoring and Control of Resistance Welding Processp. 123
8.3 Monitoring and Control of Arc Welding Processesp. 127
Referencesp. 134
9 Control of Polymer Processing
9.1 Introductionp. 139
9.2 Process Descriptionp. 140
9.3 Process Variabilityp. 142
9.4 Modelingp. 143
9.5 Process Controlp. 144
9.6 Conclusionsp. 147
Referencesp. 148
10 Precision Manufacturing
10.1 Deterministic Theory Applied to Machine Toolsp. 151
10.2 Basic Definitionsp. 152
10.3 Motionp. 153
10.4 Sources of Error and Error Budgetsp. 163
10.5 Some Typical Methods of Measuring Errorsp. 169
10.6 Conclusionp. 177
10.7 Terminologyp. 177
Referencesp. 179
Section II Vibration Control
11 Active Damping of Large Trusses
Abstractp. 181
11.1 Introductionp. 181
11.2 Active Strutsp. 181
11.3 Active Tendon Controlp. 187
11.4 Active Damping Generic Interfacep. 191
11.5 Microvibrationsp. 192
11.6 Conclusionsp. 193
Acknowledgmentp. 194
Referencesp. 195
12 Semi-Active Suspension Systems
12.1 Introductionp. 197
12.2 Semi-Active Suspensions Designp. 199
12.3 Adjustable Suspension Elementsp. 203
12.4 Automotive Semi-Active Suspensionsp. 209
12.5 Application of Control Techniques to Semi-Active Suspensionsp. 213
12.6 Practical Considerations and Related Topicsp. 217
Referencesp. 217
13 Semi-Active Suspension Systems II
13.1 Concepts of Semi-Active Suspension Systemsp. 221
13.2 Control Design Methodologyp. 226
13.3 Properties of Semi-Active Suspensions: Performance Indexesp. 232
13.4 Examples of Practical Applicationsp. 233
Referencesp. 237
14 Active Vibration Absorption and Delayed Feedback Tuning
14.1 Introductionp. 239
14.2 Delayed Resonator Dynamic Absorbersp. 241
14.3 Multiple Frequency ATVA and Its Stabilityp. 264
Acknowledgmentsp. 278
Referencesp. 278
15 Vibration Suppression Utilizing Piezoelectric Networks
15.1 Introductionp. 281
15.2 Passive and Semi-Active Piezoelectric Networks for Vibration Absorption and Dampingp. 282
15.3 Active-Passive Hybrid Piezoelectric Network Treatments for General Modal Damping and Controlp. 285
15.4 Active-Passive Hybrid Piezoelectric Network Treatments for Narrowband Vibration Suppressionp. 289
15.5 Nonlinear Issues Related to Active-Passive Hybrid Piezoelectric Networksp. 293
15.6 Summary and Conclusionsp. 294
Acknowledgmentsp. 295
Referencesp. 295
16 Vibration Reduction via the Boundary Control Method
16.1 Introductionp. 299
16.2 Cantilevered Beamp. 301
16.3 Axially Moving Webp. 304
16.4 Flexible Link Robot Armp. 307
16.5 Summaryp. 311
Acknowledgmentsp. 312
Referencesp. 312
Section III Dynamics and Control of Aerospace Systems
17 An Introduction to the Mechanics of Tensegrity Structures
Abstractp. 316
17.1 Introductionp. 316
17.2 Planar Tensegrity Structures Efficient in Bendingp. 326
17.3 Planar Class K Tensegrity Structures Efficient in Compressionp. 341
17.4 Statics of a 3-Bar Tensegrityp. 363
17.5 Concluding Remarksp. 375
Acknowledgmentp. 376
Appendix 17.A Nonlinear Analysis of Planar Tensegrityp. 377
Appendix 17.B Linear Analysis of Planar Tensegrityp. 379
Appendix 17.C Derivation of Stiffness of the C4Tli Structurep. 381
Referencesp. 386
18 The Dynamics of the Class 1 Shell Tensegrity Structure
Abstractp. 389
18.1 Introductionp. 389
18.2 Tensegrity Definitionsp. 392
18.3 Dynamics of a Two-Rod Elementp. 397
18.4 Choice of Independent Variables and Coordinate Transformationsp. 400
18.5 Tendon Forcesp. 409
18.6 Conclusionp. 417
Acknowledgmentp. 417
Appendix 18.A Proof of Theorem 18.1p. 418
Appendix 18.B Algebraic Inversion of the Q Matrixp. 427
Appendix 18.C General Case for (n, m) = (i, 1)p. 430
Appendix 18.D Example Case (n,m) = (3,1)p. 435
Appendix 18.E Nodal Forcesp. 438
Referencesp. 449
Section IV Robotics
19 Robot Kinematics
19.1 Introductionp. 451
19.2 Description of Orientationp. 452
19.3 Direct Kinematicsp. 456
19.4 Inverse Kinematicsp. 462
19.5 Differential Kinematicsp. 465
19.6 Differential Kinematics Inversionp. 470
19.7 Inverse Kinematics Algorithmsp. 476
19.8 Further Readingp. 483
Referencesp. 484
20 Robot Dynamics
20.1 Fundamentals of Robot Dynamic Modelingp. 490
20.2 Recursive Formulation of Robot Dynamicsp. 497
20.3 Complete Model of Robot Dynamicsp. 503
20.4 Some Application of Computer-Aided Dynamicsp. 507
20.5 Extension of Dynamic Modeling--Some Additional Dynamic Effectsp. 509
Appendix Calculation of Transformation Matricesp. 519
Referencesp. 523
21 Actuators and Computer-Aided Design of Robots
21.1 Robot Driving Systemsp. 524
21.2 Computer-Aided Designp. 540
Referencesp. 555
22 Control of Robots
22.1 Introductionp. 557
22.2 Hierarchical Control of Robotsp. 558
22.3 Control of a Single Joint of the Robotp. 561
22.4 Control of Simultaneous Motion of Several Robot Jointsp. 577
Referencesp. 586
23 Control of Robotic Systems in Contact Tasks
23.1 Introductionp. 587
23.2 Contact Tasksp. 587
23.3 Classification of Robotized Concepts for Constrained Motion Controlp. 588
23.4 Model of Robot Performing Contact Tasksp. 592
23.5 Passive Compliance Methodsp. 596
23.6 Active Compliant Motion Control Methodsp. 599
23.7 Contact Stability and Transitionp. 621
23.8 Synthesis of Impedance Control at Higher Control Levelsp. 627
23.9 Conclusionp. 633
Referencesp. 634
24 Intelligent Soft-Computing Techniques in Robotics
24.1 Introductionp. 639
24.2 Connectionist Approach in Roboticsp. 641
24.3 Neural Network Issues in Roboticsp. 648
24.4 Fuzzy Logic Approachp. 656
24.5 Neuro-Fuzzy Approach in Roboticsp. 677
24.6 Genetic Approach in Roboticsp. 678
24.7 Conclusionp. 680
Referencesp. 681
25 Teleoperation and Telerobotics
25.1 Introductionp. 685
25.2 Hand Controllersp. 686
25.3 FRHC Control Systemp. 693
25.4 ATOP Computer Graphicsp. 695
25.5 ATOP Control Experimentsp. 698
25.6 Anthropomorphic Teleroboticsp. 701
25.7 New Trends in Applicationsp. 703
Acknowledgmentp. 703
Referencesp. 705
26 Mobile Robotic Systems
26.1 Introductionp. 707
26.2 Fundamental Issuesp. 707
26.3 Dynamics of Mobile Robotsp. 716
26.4 Control of Mobile Robotsp. 720
Referencesp. 726
27 Humanoid Robots
27.1 Zero-Moment Point--Proper Interpretationp. 728
27.2 Modeling of Biped Dynamics and Gait Synthesisp. 735
27.3 Control Synthesis for Biped Gaitp. 743
27.4 Dynamic Stability Analysis of Biped Gaitp. 752
27.5 Realization of Anthropomorphic Mechanisms and Humanoid Robotsp. 765
27.6 Conclusionp. 774
Referencesp. 775
28 Present State and Future Trends in Mechanical Systems Design for Robot Application
28.1 Introductionp. 779
28.2 Industrial Robotsp. 780
28.3 Service Robotsp. 794
Referencesp. 811
Indexp. 813
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