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Cover image for Reactive distillation design and control
Title:
Reactive distillation design and control
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Publication Information:
Hoboken, NJ : Wiley, 2008
Physical Description:
xxi, 574 p. : ill. ; 26 cm.
ISBN:
9780470226124
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30000010205214 TP159.D5 L894 2008 Open Access Book Book
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Summary

Summary

After an overview of the fundamentals, limitations, and scope of reactive distillation, this book uses rigorous models for steady-state design and dynamic analysis of different types of reactive distillation columns and quantitatively compares the economics of reactive distillation columns with conventional multi-unit processes. It goes beyond traditional steady-state design that primarily considers the capital investment and energy costs when analyzing the control structure and the dynamic robustness of disturbances, and discusses how to maximize the economic and environmental benefits of reactive distillation technology.


Author Notes

William L. Luyben, PHD, is Professor of Chemical Engineering at Lehigh University. In addition to forty years of teaching, Dr. Luyben spent nine years as an engineer with Exxon and DuPont. He has written nine books and more than 200 papers. He was the 2004 recipient of the Computing Practice Award from the CAST Division of the AIChE and was elected in 2005 to the Process Automation Hall of Fame. CHENG-CHING YU, PHD, has spent sixteen years as a Professor at National Taiwan University of Science and Technology and four years at National Taiwan University. He has published over 100 technical papers in the areas of plant-wide process control, reactive distillation, control of microelectronic processes, and modeling of fuel cell systems.


Reviews 1

Choice Review

Reactive distillation is an advanced chemical engineering process operation in which chemical reaction and product separation are carried out in the same vessel, as compared with traditional separate reaction and separation operations. It provides the potential for significantly enhanced economical and environmental advantages over the conventional processes. Luyben (Lehigh Univ.) and Yu (National Taiwan Univ.) present a treatment of both steady-state and dynamic control of such systems using nonlinear models as applied to "generic ideal" as well as actual systems, along with an economic comparison between conventional and reactive distillation systems. The 18 chapters are arranged into six parts: "Steady-State Design of Ideal Quarternary System," "Steady-State Design of Other Ideal Systems," "Steady-State Design of Real Chemical Systems," "Control of Ideal Systems," "Control of Real Systems," and "Hybrid and Non-conventional Systems." The appendix is a catalog listing of types of real reactive distillation systems. The authors present substantial quantitative and qualitative information, and illustrate design calculations using commercial simulation software. The work is written in a clear, concise format with liberal illustrations. It will serve as a valuable resource for those needing an introduction to this specialized field and as a design guide for the more experienced practitioner. Summing Up: Recommended. Graduate students and above. R. Darby emeritus, Texas A&M University


Table of Contents

Chapter1 Introduction
1.1 History
1.2 Basics of Reactive Distillation
1.3 Neat Operation versus Excess Reactant
1.4 Limitations
1.5 Scope
1.6 Computational Methods
1.7 References
Part 1 Steady-State Design Of Ideal Quaternary System
Chapter 2 Parameter Effects
2.1 Effect of Holdup on Reactive Trays
2.2 Effect of Number of Reactive Trays
2.3 Effect of Pressure
2.4 Effect of Chemical Equilibrium Constant
2.5 Effect of Relative Volatilities
2.6 Effect of Number of Stripping and Rectifying Trays
2.7 Effect of Reactant Feed Location
2.8 Conclusion
Chapter 3 Economic Comparison of Reactive Distillation with a Conventional Process
3.1 Conventional Multi-Unit Process
3.2 Reactive Distillation Design
3.3 Results for Different Chemical Equilibrium Constants
3.4 Results for Temperature-Dependent Relative Volatilities
3.5 Conclusion
Chapter 4 Neat Operation versus Using Excess Reactant
4.1 Introduction
4.2 Neat Reactive Column
4.3 Two-Column System with Excess B
4.4 Two-Column System with 20 0.000000E+00xcess A
4.5 Economic Comparison
4.6 Conclusion
Part 2 Steady-State Design Of Other Ideal Systems
Chapter 5 Ternary Reactive Distillation Systems
5.1 Ternary System without Inerts
5.2 Ternary System with Inerts
5.3 Conclusion
Chapter 6 Ternary Decomposition Reaction
6.1 Intermediate Boiling Reactant
6.2 Heavy Key Reactant with Two Column Configuration
6.3 Heavy Key Reactant with One Column Configuration
6.4 Conclusion
Part 3 Steady-State Design Of Real Chemical Systems
Chapter 7 Steady-State Design for Acetic Acid Esterification
7.1 Reaction Kinetics and Phase Equilibrium
7.2 Process Flowsheets
7.3 Steady-State Design
7.4 Process Characteristics
7.5 Discussion
7.6 Conclusion
Chapter 8 Design of TAME Reactive Distillation Systems
8.1 Chemical Kinetics and Phase Equilibrium
8.2 Component Balances
8.3 Effect of Parameters on Reactive Column
8.4 Pressure-Swing Methanol Separation Section
8.5 Extractive Distillation Methanol Separation Section
8.6 Economic Comparison
8.7 Conclusion
Chapter 9 Design of MTBE and ETBE Reactive Distillation Columns
9.1 MTBE Process
9.2 ETBE Process
9.3 Conclusion
Part 4 Control Of Ideal Systems
Chapter 10 Control of Quaternary Reactive Distillation Columns
10.1 Introduction
10.2 Steady-State Design
10.3 Control Structures
10.4 Selection of Control Tray Location
10.5 Closedloop Performance
10.6 Using More Reactive Trays
10.7 Increasing Holdup on Reactive Trays
10.8 Rangeability
10.9 Conclusion
Chapter 11 Control of Excess-Reactant System
11.1 Control Degrees of Freedom
11.2 Single Reactive Column Control Structures
11.3 Control of Two-Column System
11.4 Conclusion
Chapter 12 Control of Ternary Reactive Distillation Columns
12.1 Ternary System without Inerts
12.2 Ternary System with Inerts
12.3 Ternary Aa??B+C System: Intermediate Boiling Reactant
12.4 Ternary Aa??B+C System: Heavy Reactant with Two-Column Configuration
12.5 Ternary Aa??B+C System: Heavy Reactant with Single Column
Part 5 Control Of Real Systems
Chapter 13 Control of MeAc/ EtAc/IPAc/BuAc/AmAc Systems
13.1 Process Characteristic
13.2 Control Structure Design
13.3 Extension to Composition Control
13.4 Conclusion
Chapter 14 Control of TAME Plantwide Process
14.1 Process Studied
14.2 Control Structure
14.3 Results
14.4 Conclusion
Chapter
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