Cover image for Information technology for manufacturing : reducing costs and expanding capabilities
Title:
Information technology for manufacturing : reducing costs and expanding capabilities
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Publication Information:
Boca Raton : St Lucie Press, 2004
ISBN:
9781574443592

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30000010069514 TS155.63 I44 2004 Open Access Book Book
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30000010058955 TS155.63 I44 2004 Open Access Book Book
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Summary

Summary

The rate of change in manufacturing today is faster than ever. Retailers and consumers demand flexibility and responsiveness, regulatory oversight is on the rise, and increasing consolidations require companies to demonstrate cost and efficiency improvements.

Information Technology for Manufacturing describes how IT can help manufacturers effectively respond to all of these changes. By reviewing common strategic errors and pitfalls as well as success stories, the book outlines how manufacturing companies can use IT to their advantage in two fundamental ways: to cut costs and to add valuable new capabilities. Citing examples from their work in the field, the authors recount how savvy companies use IT to improve manufacturing processes, and subsequently save millions of dollars, become more competitive, and avoid fines from regulatory agencies.

The book takes a comprehensive look at five major areas where IT systems can play a pivotal role in improving any company's manufacturing processes. Going beyond theory, the authors show how to ensure that IT investments bring a real payback to manufacturing companies.


Table of Contents

1 Manufacturing Changes in Recent Decadesp. 1
Textilesp. 3
Steelp. 4
Automotivep. 6
Pulp and Paperp. 8
Food and Beveragep. 9
The Big Picturep. 12
The Future Role of ITp. 22
2 Manufacturing IT from the Beginningp. 23
The Development of Corporate ITp. 23
The First Engineering Applications of Computer Technologyp. 24
"Lights Out Manufacturing"p. 27
Computer-Integrated Manufacturingp. 28
The Gulf between Engineering and ITp. 32
The Emergence of Personal Computers and Networksp. 34
The Aftermath of the Turf Warsp. 36
The Rise of ERPp. 36
The Invisible Computersp. 39
What Engineering Achievedp. 39
Y2Kp. 40
The Dot-Com Boom and Bustp. 42
Conclusionp. 43
3 The State of Manufacturing IT Todayp. 45
The Cavalry to the Rescuep. 46
ERP in the Plantp. 48
The Reasons behind ERP's Shortcomingsp. 54
The Legacy of the Gulf between Corporate IT and Plant Engineeringp. 56
AMR Research Report, February 2000p. 57
Unfulfilled Promisesp. 59
"Bring on the Data Entry Clerks"p. 62
The Need for--and Lack of--IT Supportp. 67
Filling in the Gapsp. 67
Was ERP Worth the Price?p. 69
Technology Maniap. 70
Buying on Faithp. 70
IT Budgets--Past and Presentp. 72
The New Order--Hard Justificationp. 73
Conclusionp. 74
4 Ways to Cut Costs and Add Capabilitiesp. 75
The Value of Focusing on the Supply Chainp. 75
Manufacturing's Place in the Supply Chainp. 77
Manufacturing's Role Gets Overlookedp. 79
How Manufacturing Systems Can Achieve Real Paybackp. 80
Reducing Waste and Lossp. 80
How to Attack the Waste Streamsp. 81
Informed Decision Makingp. 88
Reducing Waste through Supplier Integrationp. 94
Reducing Waste through Management of Qualityp. 96
Providing New Capabilitiesp. 97
Supporting Regulatory Compliancep. 102
Conclusionp. 104
5 The Portfoliop. 105
The Integration Chasmp. 105
Building a Bridge between ERP and the Plantp. 105
The Portfoliop. 106
Conclusionp. 156
6 Achieving Payback with the Portfoliop. 157
Snapshots of Successp. 157
Examples of Real Paybackp. 159
Conclusionp. 191
7 How to Make IT Solutions a Realityp. 193
Why the Process Is Difficultp. 193
The Project Lifecyclep. 195
Conclusionp. 199
8 Strategyp. 201
Why Requirements Matterp. 201
General Guidelines for Creating a List of Requirementsp. 202
Benefits of Requirementsp. 203
The Requirements Documentp. 204
Using Requirements to Sketch Out Broad Solutionsp. 205
Various Approaches to IT Architecturep. 208
Involving the End Users and the Stakeholdersp. 214
Conclusionp. 216
9 Frameworkp. 217
Designp. 217
Guidelines for Technology Evaluation and Selectionp. 222
The Value of Standards and Modelsp. 223
Standardsp. 224
Modelsp. 229
Justifying the Capital Expense for IT Projectsp. 230
The Three Main Ways to Justify Projectsp. 231
The Importance of Business Strategiesp. 233
Conclusionp. 234
10 Implementation and Supportp. 235
Implementationp. 235
Supportp. 249
Conclusionp. 252
11 Pitfallsp. 253
The 10 Most Common Pitfallsp. 253
An Even Longer List of Pitfallsp. 260
Dodging Pitfallsp. 260
A List of Why Projects Succeedp. 263
Climbing Out of Pitfalls in Five Stepsp. 263
Seven Habits of Highly Effective Manufacturersp. 264
Conclusionp. 266
12 Conclusionp. 269
Appendix A Standardsp. 271
DECnetp. 271
IBM SAAp. 272
OSF (Open Software Foundation)p. 272
MAP/TOPp. 273
X-Windowsp. 274
PowerBuilderp. 275
Appendix B Modelsp. 277
Nine Important Modelsp. 277
Appendix C Glossary of Acronymsp. 291
Indexp. 297