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Summary
Summary
Wood-polymer composites (WPC) are materials in which wood is impregnated with monomers that are then polymerised in the wood to tailor the material for special applications. The resulting properties of these materials, from lightness and enhanced mechanical properties to greater sustainability, has meant a growing number of applications in such areas as building, construction and automotive engineering. This important book reviews the manufacture of wood-polymer composites, how their properties can be assessed and improved and their range of uses.After an introductory chapter, the book reviews key aspects of manufacture, including raw materials, manufacturing technologies and interactions between wood and synthetic polymers. Building on this foundation, the following group of chapters discusses mechanical and other properties such as durability, creep behaviour and processing performance. The book concludes by looking at orientated wood-polymer composites, wood-polymer composite foams, at ways of assessing performance and at the range of current and future applications.With its distinguished editors and international team of contributors, Wood-polymer composites is a valuable reference for all those using and studying these important materials.
Author Notes
Professor Kristiina Oksman Niska works in the Division of Manufacturing and Design of Wood and Bionanocomposites, Lule#65533; University of Technology, Sweden.
Professor Mohini Sain works in the Faculty of Forestry, University of Toronto, Canada. Both are internationally-known for their research on wood-polymer composites.
Table of Contents
Contributor contact details | p. xi |
Introduction | p. XV |
1 Raw materials for wood-polymer composites | p. 1 |
1.1 Introduction | p. 1 |
1.2 Polymers: structure and properties | p. 2 |
1.3 Wood: structure and properties | p. 10 |
1.4 Sources of further information and advice | p. 20 |
1.5 References and further reading | p. 20 |
2 Additives for wood-polymer composites | p. 23 |
2.1 Introduction | p. 23 |
2.2 Lubricants and rheology control additives for thermoplastic composites | p. 26 |
2.3 Coupling agents | p. 29 |
2.4 Stabilizers | p. 31 |
2.5 Fillers | p. 33 |
2.6 Density reduction additives | p. 36 |
2.7 Biocides | p. 36 |
2.8 Product aesthetics additives | p. 37 |
2.9 Flame retardants and smoke suppressants | p. 38 |
2.10 Future trends | p. 40 |
2.11 Conclusion | p. 40 |
3 Interactions between wood and synthetic polymers | p. 41 |
3.1 Introduction | p. 41 |
3.2 The interface and interphase in composites | p. 42 |
3.3 Wetting, adhesion and dispersion | p. 43 |
3.4 Techniques to evaluate interfacial interactions and adhesion | p. 48 |
3.5 Improving interface interactions in wood-polymer composites | p. 60 |
3.6 Interphase effects on other properties | p. 66 |
3.7 Conclusions | p. 68 |
3.8 References and further reading | p. 69 |
4 Manufacturing technologies for wood-polymer composites | p. 72 |
4.1 Introduction | p. 72 |
4.2 Raw material handling | p. 72 |
4.3 Compounding technologies | p. 79 |
4.4 Pelletising systems | p. 90 |
4.5 Profile extrusion | p. 95 |
4.6 Injection moulding | p. 95 |
4.7 Sheet extrusion | p. 98 |
4.8 Future trends | p. 100 |
4.9 References | p. 100 |
5 Mechanical properties of wood-polymer composites | p. 101 |
5.1 Introduction | p. 101 |
5.2 Mechanical performance of wood-polymer composites | p. 101 |
5.3 General mechanical properties of wood-polymer composites and test methods | p. 104 |
5.4 Critical parameters affecting mechanical properties of wood-polymer composites | p. 109 |
5.5 Conclusions | p. 116 |
5.6 References | p. 116 |
6 Micromechanical modelling of wood-polymer composites | p. 118 |
6.1 Introduction | p. 118 |
6.2 Elastic properties | p. 119 |
6.3 Hygroexpansion | p. 131 |
6.4 Strength | p. 134 |
6.5 Conclusions | p. 138 |
6.6 References | p. 138 |
7 Outdoor durability of wood-polymer composites | p. 142 |
7.1 Introduction | p. 142 |
7.2 Characteristics of raw materials | p. 142 |
7.3 Changes in composite properties with exposure | p. 145 |
7.4 Methods for protection | p. 155 |
7.5 Future trends | p. 161 |
7.6 Sources of further information and advice | p. 162 |
7.7 References and further reading | p. 162 |
8 Creep behavior and damage of wood-polymer composites | p. 166 |
8.1 Introduction | p. 166 |
8.2 Viscoelasticity and creep | p. 167 |
8.3 Creep in wood-plastic composites | p. 176 |
8.4 Creep failure and material damage | p. 183 |
8.5 Conclusions and future trends | p. 185 |
8.6 References | p. 186 |
9 Processing performance of extruded wood-polymer composites | p. 190 |
9.1 Introduction | p. 190 |
9.2 Current extrusion processing methods for natural fiber-thermoplastic composites | p. 191 |
9.3 Rheology of a wood fiber-filled thermoplastic | p. 193 |
9.4 Commercial wood-polymer composites | p. 197 |
9.5 References | p. 207 |
10 Oriented wood-polymer composites and related materials | p. 208 |
10.1 Introduction | p. 208 |
10.2 Orientation of polymers | p. 208 |
10.3 Applications | p. 212 |
10.4 Current developments | p. 219 |
10.5 Future trends | p. 225 |
10.6 References | p. 225 |
11 Wood-polymer composite foams | p. 227 |
11.1 Introduction | p. 227 |
11.2 Structure and characterization of wood-polymer composite foams | p. 229 |
11.3 Critical issues in production of wood-polymer composite foams | p. 231 |
11.4 Fundamental mechanisms in blowing agent-based foaming of wood-polymer composites | p. 235 |
11.5 Foaming of wood-polymer composites with chemical blowing agents | p. 239 |
11.6 Foaming of wood-polymer composites with physical blowing agents | p. 244 |
11.7 Foaming of wood-polymer composites with heat expandable microspheres | p. 249 |
11.8 Void formation in wood-polymer composites using stretching technology | p. 250 |
11.9 Effects of additives on wood-polymer composite foams | p. 250 |
11.10 Summary and future trends | p. 252 |
11.11 References | p. 253 |
12 Performance measurement and construction applications of wood-polymer composites | p. 257 |
12.1 Introduction | p. 257 |
12.2 Performance measures and building codes | p. 259 |
12.3 Wood-polymer composite properties | p. 260 |
12.4 Building construction applications | p. 265 |
12.5 Conclusions | p. 270 |
12.6 References | p. 271 |
13 Life-cycle assessment (LCA) of wood-polymer composites: a case study | p. 273 |
13.1 Introduction: comparing wood-polymer and glass-fiber reinforced polypropylene car door panels | p. 273 |
13.2 The life-cycle assessment process | p. 274 |
13.3 Goal and scope definition | p. 276 |
13.4 Inventory | p. 282 |
13.5 Impact assessment | p. 285 |
13.6 Interpretation | p. 291 |
13.7 The possible effect of European Union legislation on end-of-life vehicles | p. 295 |
13.8 Conclusions | p. 296 |
13.9 Acknowledgements | p. 297 |
13.10 References | p. 297 |
14 Market and future trends for wood-polymer composites in Europe: the example of Germany | p. 300 |
14.1 Introduction | p. 300 |
14.2 The development of the European market: the example of Germany | p. 301 |
14.3 The most significant wood-polymer composite products in the European market | p. 304 |
14.4 Future trends: markets | p. 309 |
14.5 Future trends: processing and materials | p. 311 |
14.6 Conclusions | p. 316 |
14.7 Wood-polymer composite codes, standards, research and manufacturing in Europe | p. 317 |
14.8 The nova-Institut and Innovationsberatung Holz und Fasern | p. 322 |
14.9 Examples of wood-polymer composite products | p. 325 |
14.10 References | p. 329 |
15 Improving wood-polymer composite products: a case study | p. 331 |
15.1 Introduction: wood-polymer composite decking | p. 331 |
15.2 Brands and manufacturers | p. 332 |
15.3 Improving the performance of wood-polymer composite decking | p. 333 |
15.4 Conclusions | p. 352 |
15.5 References | p. 353 |
Index | p. 354 |