Cover image for Wood-polymer composites
Title:
Wood-polymer composites
Series:
Woodhead publishing in materials
Publication Information:
Cambridge : Woodhead Publishing Ltd., 2008
Physical Description:
xiii, 366 p. : ill. ; 24 cm.
ISBN:
9781845692728
General Note:
Published on behalf of The Institute of Materials, Minerals & Mining

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30000010170011 TS932 W66 2008 Open Access Book Book
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30000010222361 TS932 W66 2008 Open Access Book Book
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30000010229912 TS932 W66 2008 Open Access Book Book
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Summary

Summary

Wood-polymer composites (WPC) are materials in which wood is impregnated with monomers that are then polymerised in the wood to tailor the material for special applications. The resulting properties of these materials, from lightness and enhanced mechanical properties to greater sustainability, has meant a growing number of applications in such areas as building, construction and automotive engineering. This important book reviews the manufacture of wood-polymer composites, how their properties can be assessed and improved and their range of uses.After an introductory chapter, the book reviews key aspects of manufacture, including raw materials, manufacturing technologies and interactions between wood and synthetic polymers. Building on this foundation, the following group of chapters discusses mechanical and other properties such as durability, creep behaviour and processing performance. The book concludes by looking at orientated wood-polymer composites, wood-polymer composite foams, at ways of assessing performance and at the range of current and future applications.With its distinguished editors and international team of contributors, Wood-polymer composites is a valuable reference for all those using and studying these important materials.


Author Notes

Professor Kristiina Oksman Niska works in the Division of Manufacturing and Design of Wood and Bionanocomposites, Lule#65533; University of Technology, Sweden.

Professor Mohini Sain works in the Faculty of Forestry, University of Toronto, Canada. Both are internationally-known for their research on wood-polymer composites.


Table of Contents

K Oksman Niska and M SainC ClemonsD V SatovK Oksman Niska and A R SanadiD SchwendemannM Sain and M PervaizR C Neagu and E K GamstedtN M Stark and D J GardnerN E Marcovich and M I ArangurenK Englund and M WolcottF W MaineG Guo and G M Rizvi and C B ParkR J TichyT Thamae and C BaillieM Carus and C Gahle and H KorteA A Klyosov
Contributor contact detailsp. xi
Introductionp. XV
1 Raw materials for wood-polymer compositesp. 1
1.1 Introductionp. 1
1.2 Polymers: structure and propertiesp. 2
1.3 Wood: structure and propertiesp. 10
1.4 Sources of further information and advicep. 20
1.5 References and further readingp. 20
2 Additives for wood-polymer compositesp. 23
2.1 Introductionp. 23
2.2 Lubricants and rheology control additives for thermoplastic compositesp. 26
2.3 Coupling agentsp. 29
2.4 Stabilizersp. 31
2.5 Fillersp. 33
2.6 Density reduction additivesp. 36
2.7 Biocidesp. 36
2.8 Product aesthetics additivesp. 37
2.9 Flame retardants and smoke suppressantsp. 38
2.10 Future trendsp. 40
2.11 Conclusionp. 40
3 Interactions between wood and synthetic polymersp. 41
3.1 Introductionp. 41
3.2 The interface and interphase in compositesp. 42
3.3 Wetting, adhesion and dispersionp. 43
3.4 Techniques to evaluate interfacial interactions and adhesionp. 48
3.5 Improving interface interactions in wood-polymer compositesp. 60
3.6 Interphase effects on other propertiesp. 66
3.7 Conclusionsp. 68
3.8 References and further readingp. 69
4 Manufacturing technologies for wood-polymer compositesp. 72
4.1 Introductionp. 72
4.2 Raw material handlingp. 72
4.3 Compounding technologiesp. 79
4.4 Pelletising systemsp. 90
4.5 Profile extrusionp. 95
4.6 Injection mouldingp. 95
4.7 Sheet extrusionp. 98
4.8 Future trendsp. 100
4.9 Referencesp. 100
5 Mechanical properties of wood-polymer compositesp. 101
5.1 Introductionp. 101
5.2 Mechanical performance of wood-polymer compositesp. 101
5.3 General mechanical properties of wood-polymer composites and test methodsp. 104
5.4 Critical parameters affecting mechanical properties of wood-polymer compositesp. 109
5.5 Conclusionsp. 116
5.6 Referencesp. 116
6 Micromechanical modelling of wood-polymer compositesp. 118
6.1 Introductionp. 118
6.2 Elastic propertiesp. 119
6.3 Hygroexpansionp. 131
6.4 Strengthp. 134
6.5 Conclusionsp. 138
6.6 Referencesp. 138
7 Outdoor durability of wood-polymer compositesp. 142
7.1 Introductionp. 142
7.2 Characteristics of raw materialsp. 142
7.3 Changes in composite properties with exposurep. 145
7.4 Methods for protectionp. 155
7.5 Future trendsp. 161
7.6 Sources of further information and advicep. 162
7.7 References and further readingp. 162
8 Creep behavior and damage of wood-polymer compositesp. 166
8.1 Introductionp. 166
8.2 Viscoelasticity and creepp. 167
8.3 Creep in wood-plastic compositesp. 176
8.4 Creep failure and material damagep. 183
8.5 Conclusions and future trendsp. 185
8.6 Referencesp. 186
9 Processing performance of extruded wood-polymer compositesp. 190
9.1 Introductionp. 190
9.2 Current extrusion processing methods for natural fiber-thermoplastic compositesp. 191
9.3 Rheology of a wood fiber-filled thermoplasticp. 193
9.4 Commercial wood-polymer compositesp. 197
9.5 Referencesp. 207
10 Oriented wood-polymer composites and related materialsp. 208
10.1 Introductionp. 208
10.2 Orientation of polymersp. 208
10.3 Applicationsp. 212
10.4 Current developmentsp. 219
10.5 Future trendsp. 225
10.6 Referencesp. 225
11 Wood-polymer composite foamsp. 227
11.1 Introductionp. 227
11.2 Structure and characterization of wood-polymer composite foamsp. 229
11.3 Critical issues in production of wood-polymer composite foamsp. 231
11.4 Fundamental mechanisms in blowing agent-based foaming of wood-polymer compositesp. 235
11.5 Foaming of wood-polymer composites with chemical blowing agentsp. 239
11.6 Foaming of wood-polymer composites with physical blowing agentsp. 244
11.7 Foaming of wood-polymer composites with heat expandable microspheresp. 249
11.8 Void formation in wood-polymer composites using stretching technologyp. 250
11.9 Effects of additives on wood-polymer composite foamsp. 250
11.10 Summary and future trendsp. 252
11.11 Referencesp. 253
12 Performance measurement and construction applications of wood-polymer compositesp. 257
12.1 Introductionp. 257
12.2 Performance measures and building codesp. 259
12.3 Wood-polymer composite propertiesp. 260
12.4 Building construction applicationsp. 265
12.5 Conclusionsp. 270
12.6 Referencesp. 271
13 Life-cycle assessment (LCA) of wood-polymer composites: a case studyp. 273
13.1 Introduction: comparing wood-polymer and glass-fiber reinforced polypropylene car door panelsp. 273
13.2 The life-cycle assessment processp. 274
13.3 Goal and scope definitionp. 276
13.4 Inventoryp. 282
13.5 Impact assessmentp. 285
13.6 Interpretationp. 291
13.7 The possible effect of European Union legislation on end-of-life vehiclesp. 295
13.8 Conclusionsp. 296
13.9 Acknowledgementsp. 297
13.10 Referencesp. 297
14 Market and future trends for wood-polymer composites in Europe: the example of Germanyp. 300
14.1 Introductionp. 300
14.2 The development of the European market: the example of Germanyp. 301
14.3 The most significant wood-polymer composite products in the European marketp. 304
14.4 Future trends: marketsp. 309
14.5 Future trends: processing and materialsp. 311
14.6 Conclusionsp. 316
14.7 Wood-polymer composite codes, standards, research and manufacturing in Europep. 317
14.8 The nova-Institut and Innovationsberatung Holz und Fasernp. 322
14.9 Examples of wood-polymer composite productsp. 325
14.10 Referencesp. 329
15 Improving wood-polymer composite products: a case studyp. 331
15.1 Introduction: wood-polymer composite deckingp. 331
15.2 Brands and manufacturersp. 332
15.3 Improving the performance of wood-polymer composite deckingp. 333
15.4 Conclusionsp. 352
15.5 Referencesp. 353
Indexp. 354