Cover image for Polymeric foams : science and technology
Title:
Polymeric foams : science and technology
Series:
Polymeric foams
Publication Information:
Boca Raton, FL : CRC Press, 2007
ISBN:
9780849330759
Subject Term:

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30000010124096 TP1183.F6 L43 2007 Open Access Book Book
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30000010197359 TP1183.F6 L43 2007 Open Access Book Book
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Summary

Summary

Polymers are among the major hallmarks of 20th-century science, and the explosive outgrowth and tremendous importance of polymeric foams is a testament to their amazing versatility and unique properties. With applications from automotive to acoustic and medical, polymeric foams pervade all areas of our lives. If this growth is to continue into the new millennium, especially in light of stringent environmental regulations, a strong understanding of the basic science and the major technologies behind foam production is critical.

Written by experienced and accomplished leaders in the field, Polymeric Foams: Science and Technology provides comprehensive coverage of the fundamentals, technologies, applications, and recent developments. The authors first outline the basic principles and fundamental foaming mechanisms, covering thermodynamics, kinetics, and the basics of blowing agents and foam formation. Foaming technologies and product applications then become the focus, with explanations of structure-property relationships, processing methods, and general types of foams. The book concludes with chapters on recent developments in composite and biodegradable foams that illustrate how to tailor processing to meet application needs.

Illuminating the role of polymeric foams in the modern materials landscape, Polymeric Foams: Science and Technology is the perfect guide for developing innovative materials that achieve better performance and regulatory compliance.


Table of Contents

Chapter 1 Introduction to Polymeric Foamsp. 1
1.1 Basic Considerations on Foams, Foaming, and Foamed Polymersp. 1
1.2 History of Polymeric Foamsp. 6
1.3 Foam Structure and Propertiesp. 8
1.4 Blowing Agentsp. 10
1.5 Environmental Issues and Technical Challengesp. 13
1.6 Thermoplastic and Thermosetp. 15
1.7 Polymeric Foam Technologyp. 18
1.8 Applications and Usagep. 20
Chapter 2 Thermodynamics and Kineticsp. 23
2.1 Equilibriump. 23
2.2 Super-Saturationp. 27
2.3 Reactions and their Kineticsp. 28
2.4 Melt/Gas Rheologyp. 32
2.5 Crystallization Kineticsp. 35
2.6 Transport Phenomena: Diffusion and Permeationp. 38
Chapter 3 Foaming Fundamentalsp. 41
3.1 Physical Blowing Agentsp. 41
3.2 Chemical Blowing Agentsp. 43
3.3 Reactive Foamingp. 46
3.4 Emulsion: Chemical Solutionp. 49
3.5 Nucleation in Batch, Continuous, and Reaction Foamingp. 52
3.5.1 Nucleation in Batch Foaming Processesp. 54
3.5.2 Nucleation in Continuous Foaming Processesp. 56
3.5.3 Nucleation in Reaction Foaming Processesp. 59
3.6 Growthp. 60
3.7 Cell Coalescence and Rupturep. 64
3.8 Solidification and Curingp. 67
Chapter 4 General Foam Processing Technologiesp. 73
4.1 Foam Extrusionp. 73
4.2 Thermoset Reactive Foamingp. 78
4.3 Foam Injection Moldingp. 80
4.4 X-Linked Polyolefin Foamp. 86
4.5 Molded Beadp. 88
4.6 Foamed Filmp. 89
4.7 Areogelp. 91
Chapter 5 Relationships Between Foam Structure and Propertiesp. 93
5.1 Effects of Foam Densityp. 93
5.2 Open Cell Content and Its Effectsp. 97
5.3 Key Properties: Energy Absorption, Insulation, Sound Absorption, and Mechanical Propertiesp. 99
5.4 Cell Size Distribution and Its Effectsp. 105
5.5 Dimensional Stabilityp. 108
5.6 Residual Blowing Agentp. 112
5.7 X-Linked Contentp. 114
Chapter 6 General Polymeric Foams and Their Applicationsp. 117
6.1 Flexible and Rigid Polyurethane (PU) Foamsp. 117
6.2 Polystyrene Foams: Sheet and Slabp. 121
6.3 Polyolefin Foams: PE, PP and Blendsp. 124
6.4 Other Foamsp. 128
Chapter 7 Wood Composite Foamsp. 131
7.1 Introductionp. 131
7.1.1 Outlinep. 131
7.1.2 Polymeric Compositesp. 131
7.1.3 Fillers in Polymeric Compositesp. 132
7.1.3.1 Mineral Fillersp. 132
7.1.3.2 Organic Fillersp. 132
7.1.4 Microstructure of Wood Fibersp. 133
7.1.5 Materials Used for Wood-Fiber/Plastic Compositesp. 134
7.1.6 Advantages of Wood-Fiber/Plastic Composite Foamsp. 135
7.2 Challenges to and Processing Strategies for the Development of WPC Foamsp. 136
7.2.1 Dispersion of Wood-Fiber and Fiber-Matrix Bondingp. 136
7.2.2 Processing Difficulties Due to Increased Viscosityp. 136
7.2.3 Volatile Emissions Released from Wood-Fiber and Corresponding TGA Studiesp. 137
7.2.4 Critical Processing Temperatures in the Extrusion Foaming of WPCp. 138
7.2.5 Control of Residence Time in the Extrusion Foaming of WPCp. 139
7.3 WPC Foams in Batch Processingp. 141
7.4 Foaming of WPCs with Chemical Blowing Agents in Extrusionp. 142
7.4.1 Chemical Blowing Agents (CBAs)p. 142
7.4.2 WPC Extrusion Systemsp. 144
7.4.3 Two-Stage Extrusion Foaming of WPC with CBAsp. 145
7.4.4 Expansion Behavior of WPC Foams Blown with CBAsp. 145
7.4.5 Cell Morphology of Extruded WPC Foams Blown with CBAsp. 147
7.5 Foaming of WPCs with Physical Blowing Agents (PBAs) in Extrusionp. 147
7.6 WPC Foams in Injection Moldingp. 147
7.7 Innovative Stretching Technology and WPC Foamsp. 148
7.7.1 Introductionp. 148
7.7.2 Experimental Setup and Procedure for Stretched WPCsp. 149
7.7.2.1 Melt-Blending of WPCsp. 149
7.7.2.2 Extrusion and Sizingp. 151
7.7.2.3 Stretched WPC Processingp. 151
7.7.3 Effects of Preheating Time and Oven Temperature on Stretched WPCsp. 151
7.7.4 Tensile Properties of Stretched WPCsp. 153
7.7.5 Morphology of Stretched WPCsp. 154
7.7.6 Effects of Coupling Agents on the Properties of Stretched WPCsp. 155
7.8 Effects of Nano-Clay on WPC Foams and Their Flame Retardancyp. 157
7.8.1 Introductionp. 157
7.8.2 Preparation of Polymer Nano-Composites with a Twin-Screw Compounderp. 157
7.8.3 Effects of Nano-Clay on the Expansion Behavior of WPC Foamsp. 158
7.8.4 Effects of Nano-Clay on the Cell Morphology of WPC Foamsp. 158
7.8.5 Effects of Nano-Clay on the Flame Retardancy of WPCsp. 160
7.8.6 Effects of the Degree of Exfoliation of Nano-Clay on the Flame Retardancy of WPCsp. 161
7.9 Current Foaming Technology and Markets for WPCp. 163
7.10 Summaryp. 164
Chapter 8 Biodegradable Foamsp. 165
8.1 Introductionp. 165
8.1.1 Importance of Biodegradable Plastics and Foamsp. 166
8.2 Definition of Biodegradabilityp. 168
8.3 Biodegradable Polymersp. 168
8.4 Advantages and Disadvantagesp. 169
8.5 Degradation Mechanismsp. 169
8.6 Development of Biodegradable Foamsp. 169
8.7 Extrusion of Novel Water Soluble PVOH Foamsp. 171
8.7.1 Polyvinyl Alcohol (PVOH) Resin Chemistry and Rheologyp. 171
8.7.1.1 PVOH Chemistryp. 171
8.7.1.2 Manufacture of PVOHp. 171
8.7.1.3 Vinex PVOH Thermoplastic Copolymer Resinsp. 172
8.7.1.4 PVOH Resin Rheologyp. 172
8.7.2 Experimentsp. 174
8.7.3 Computer Modelp. 175
8.7.4 Results and Discussionp. 178
8.7.4.1 Effect of Cross-Linking Agentp. 178
8.7.4.2 Effect of Blowing Agent Concentrationp. 179
8.7.5 Conclusionsp. 179
8.8 Starch Foamsp. 180
8.8.1 Chemistry of Starchp. 181
8.8.2 Types of Starchesp. 181
8.8.3 Extrusion of Starch Foamsp. 182
8.8.4 Starch Foam Compositionsp. 182
8.8.5 Experimental Results and Discussionp. 185
8.8.5.1 High Amylose and Hydroxypropylated Starch Blend Foamp. 185
8.8.5.2 Native Starch and High Amylose Starch Blend Foamp. 185
8.8.5.3 High Amylose Starch Blend Foamp. 186
8.8.6 Key Observationsp. 186
8.8.7 Comparison of Starch Foam vs. PS Foamp. 186
8.9 Polylactic Acid (PLA) Polymerp. 188
8.9.1 Chemistry of Polylactic Acid (PLA) Polyestersp. 189
8.9.2 PLA Foamp. 190
8.9.3 PLA Cellular Structure through Solution Process-Another Methodp. 191
8.10 Future Workp. 191
8.11 Nomenclaturep. 192
Referencesp. 193
Author Indexp. 205
Subject Indexp. 209