Cover image for Lean for systems engineering with lean enablers for systems engineering
Title:
Lean for systems engineering with lean enablers for systems engineering
Personal Author:
Series:
Wiley series in systems engineering and management
Publication Information:
Hoboken, N.J. : Wiley, c2011
Physical Description:
xxxiv, 294 p. : ill. ; 25 cm.
ISBN:
9781118008898
Abstract:
"The book describes the cutting-edge field of Lean for Systems Engineering and the new intellectual product Lean Enablers for Systems Engineering, LEfSE, a comprehensive checklist of 194 practices of Systems Engineering, focused on creating value without waste in large technological programs."-- Provided by publisher.

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30000010274904 TA177.4 O66 2011 Open Access Book Book
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Summary

Summary

"Bohdan W. Oppenheim has pulled together experience-based insights of experts across industry, government, and academia into a comprehensive sourcebook for lean systems engineering principles and practices. This book can educate those new to lean engineering, as well as provide new insights and enablers that best-in-class organizations will want to adopt." --Dr. Donna H. Rhodes, Principal Research Scientist, SEAri and LAI, Massachusetts Institute of Technology

"Lean for Systems Engineering is targeted at the practitioner who is trying to make systems engineering more effective in her or his organization or program, yet its scholarly underpinnings make the text very suitable for teachers. Educators and trainers who wish to weave lean thinking into their systems engineering curriculum will find this an invaluable text." --Earll M. Murman, Ford Professor of Engineering Emeritus, Massachusetts Institute of Technology

"At last, a book that distills years of research and scholarly inquiry into a concise and coherent form for both the student and practitioner. This book will become the favored guide and 'must read' for any engineer and manager trying to establish and maintain lean practices and principles in their systems engineering/product development processes. --J. Robert Wirthlin, PhD, Lt. Col., USAF, Program Director of the Graduate Research and Development Management Program, Air Force Institute of Technology Visiting Faculty, U.S. Air Force Center for Systems Engineering

"A vital contribution to linking lean practices to systems engineering. I will definitely use it as a reference for my course and writings on a value approach to product and system development." --Dr. Stanley I. Weiss, Consulting Professor, Dept. of Aeronautics and Astronautics, Stanford University

"Taking the opportunity to develop and refine the Lean Enablers for Systems Engineering provided clear direction for Lean Engineering Accelerated Planning at Rockwell Collins. The Lean Enablers form a solid basis for Lean Product Development. Following this checklist and methodology promotes Lean value and waste elimination--and commonsense best practices." --Deborah A. Secor, Principal Project Manager and Lean Master, Rockwell Collins

"Bo Oppenheim has been at the forefront of lean systems engineering for the better part of the last decade...An ardent advocate of lean systems engineering, the author has offered an honest appraisal of where lean systems engineering stands today. Practitioners interested in lean systems engineering will find the Lean Enablers especially useful."-- Azad M. Madni, PhD, Professor and Director, SAE Program, Viterbi School of Engineering; Professor, Keck School of Medicine, University of Southern California


Author Notes

Bohdan W. Oppenheim is the founder and Co-Chair of the Lean Systems Engineering Working Group of INCOSE and leader of the development effort of Lean Enablers for Systems Engineering. Dr. Oppenheim is Professor of Systems Engineering at Loyola Marymount University. He serves as a coordinator of the Educational Network of the Lean Advancement Initiative Consortium at MIT. Previously, Dr. Oppenheim served seven years as a director of the U.S. Department of Energy Industrial Assessment Center, assessing some 125 industrial plants for lean productivity. He has consulted with Boeing, Northrop Grumman, Raytheon, and many other U.S. and foreign firms on lean systems engineering.


Table of Contents

Forewordp. xi
Prefacep. xv
Acknowledgmentsp. xix
List of Enablers and Subenablers in Chapter 7p. xxiii
List of Figures and Numbered Text Boxesp. xxxiii
1 Introductionp. 1
1.1 Introducing Lean Systems Engineering and Lean Enablers for Systems Engineeringp. 1
1.2 Organization of the Bookp. 6
2 A Brief History of Recent Management Paradigmsp. 9
2.1 From TQM to Six Sigma and Leanp. 9
2.2 Lean Six Sigmap. 13
3 Lean Fundamentalsp. 14
3.1 Valuep. 14
3.2 Wastep. 15
3.3 Lean Principlesp. 17
3.3.1 Principle 1: Valuep. 17
3.3.2 Principle 2: Map the Value Streamp. 17
3.3.3 Principle 3: Flowp. 20
3.3.4 Principle 4: Pullp. 21
3.3.5 Principle 5: Perfectionp. 21
3.3.6 Principle 6: Respect for Peoplep. 22
3.4 The Lean Symphony of the Principlesp. 22
4 Lean in Product Developmentp. 25
4.1 Review of Progressp. 25
4.2 The Method of Lean Product Development Flow (LPDF)p. 28
4.2.1 Introduction to LPDFp. 28
4.2.2 Lean Manufacturing: A Refresherp. 29
4.2.3 Overview of LPDFp. 30
4.2.4 Integrative Eventsp. 33
4.2.5 Selecting the Project Schedulep. 34
4.2.6 Mapping the Value Streamp. 35
4.2.7 Project Leadership and Managementp. 38
4.2.8 Project Roomp. 40
4.2.9

p. Closing Rema

5 From Traditional to Lean Systems Engineeringp. 42
5.1 Successes and Failures of Traditional Systems Engineeringp. 42
5.2 Waste in Traditional Systems Engineeringp. 44
5.3 Beginnings of Lean Systems Engineeringp. 49
5.4 Lean Systems Engineering Working Group of INCOSEp. 50
5.5 Value in Lean Systems Engineeringp. 51
6 Development of llean Enablers for Systems Engineering (LEfSE)p. 54
6.1 Strategyp. 54
6.2 Development of LEfSEp. 55
6.3 Surveyp. 58
6.4 Benchmarking with NASA and GAO Recommendationsp. 59
6:5 Version 1.0 and Awardsp. 59
7 Lean Enablers for Systems Engineeringp. 64
7.1 Organizationp. 64
7.2 Tables with llean Enablers for Systems Engineering;(LEfSE)p. 67
7.2.1 Lean Principle 1: Valuep. 67
7.2.2 Lean Principle 2: Map the Value Stream (Plan the Program)p. 85
7.2.3 Lean Principle 3: Flowp. 116
7.2.4 Lean Principle 4: Pullp. 164
7 2 5 Lean Principle 5: Perfectionp. 169
7 2 6 Lean Principle 6: Respect for Peoplep. 204
8 General Guidance for Implementationp. 247
8.1 General Guidance for Implementing LEfSEp. 247
8.2 Early Case Studiesp. 249
8.2.1 Rockwell Collins, Incorporated (RC)p. 250
8.2.2 Thales Aerospace, Francep. 251
8.2.3 Rafael, Israelp. 251
8.2.4 EADS and AFISp. 252
8.2.5 Early Results from a Study by E. Honourp. 252
8.2.6 Toyotap. 253
Glossary of Abbreviationsp. 254
Glossary of Idioms, Colloquialisms and Foreign Expressions (bold and italicized in the text)p. 256
Referencesp. 259
Appendix 1 Incose Web Page with Leisep. 265
Appendix 2 Mapping of Lefse onto Incose Processesp. 267
Author's Biographyp. 281
Indexp. 283