Cover image for Waste minimization and cost reduction for the process industries
Title:
Waste minimization and cost reduction for the process industries
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Publication Information:
Park Ridge, N.J. : Noyes Publications, 1995
ISBN:
9780815513889

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30000004521054 TD899.C5 C49 1995 Open Access Book Book
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Summary

Summary

The purpose of this book is to provide a base of information and analysis to assist in implementation of the policy of reducing and/or minimizing hazardous waste generation in manufacturing and more specifically in the process industries. What is the significance of reducing the generation of all process wastes? This book examines the technical nature of waste reduction and the extent to which waste reduction can likely be implemented. Also explored is the extent to which technology itself, as well as information and resources, is a barrier to waste reduction. In what ways are waste reduction decisions dependent on specific circumstances? Can the amount of feasible waste reduction be estimated? Auditing of manufacturing and unit operations and processes are particularly significant and useful in the chemical process industries (food, pharmaceuticals, chemicals, fertilizer, petrochemicals, etc.) since it is estimated that these industries account for more than half of the hazardous wastes generated. This book presents a compilation of complete information on potential sources of waste loss or generation through technical inspection. Also presented are calculation methods for determining air-waste-solid wastes material balances, informational requirements and waste reduction analysis.The reader should find the book useful in the areas of auditing and waste minimization. It is replete with useful information as well as specific case histories, which should make it a practical tool for the user.


Table of Contents

1 Waste Reduction Overview
2 Auditing
Environmental Factors and Audit Summary Checklist
Overview
3 Waste Minimization Data/Information Requirements-A General Approach for Manufacturing
Getting Started
List Process Steps and Identify Wasteful Streams
Analyzing Process Steps-Preparing process Flow Charts
Material and Energy Balances
Environmental Aspects
Implementation Solutions
Audit Studies-Summary Section
Identification Required of Water Pollution Sources for Waste Reduction/Minimization Potentials
4 Estimating Releases to the Environment
Data to be Determined
Sources of Wastes/Releases
Overview of Analysis
Definitions of Major Approaches
Observations on the Use of Data
Approach to Use
Estimating Releases to Air
Sources of Release to Air and Release Estimation Methods
5 Waste Questionaires
Water Control Checklist
Model Questionnaires
Air Pollution Control Questionnaire
Solid and Hazardous Waste Questionnaire
Environmentally Safe Layout for Manufacturing Units
Guidelines to Minimize Material Losses and Wastes
How to Reduce Raw Material Losses
How to Reduce Water Usage and Waste-water Generation in Process Streams
How to Reduce Emissions
6 Analysis of Process Chemistry: Example Processes
Acetic Acid by Methanol Carbonylation
Acetaldehyde by Liquid-Phase Ethylene Oxidation
Process Descriptions for Oxidizing Ethylene to Acetaldehyde
Process Chemistry
7 Industry Profile-Fertilizers
Introduction
A Manufacturing Processes
Generation of Impurities and Pollutants Pollutant Parameters-Effects Abatement of Pollution
In-plant Pollution Control
8 Treatment of Effluent-Fertilizer Industry Example