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Cover image for Communication for continuous improvement projects
Title:
Communication for continuous improvement projects
Personal Author:
Series:
Industrial innovation series ; 29
Publication Information:
Boca Raton : CRC Press/Taylor & Francis, 2014
Physical Description:
xvii, 302 pages : ill. ; 24 cm.
ISBN:
9781466577756

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30000010338188 TS156 A384 2014 Open Access Book Book
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Summary

Summary

Manufacturing companies work endlessly to make process improvements, yet they are often hard to implement and even harder to sustain. The reason: companies often stumble when communicating why the methodologies are being used and how to sustain the improvements. Communication for Continuous Improvement Projects demonstrates how to communicate change, create confidence in the new processes, and empower employees. It shows how to be an effective change agent by utilizing tools that make sense while being competitive in the business market.

The book explores how the proper tools, communication, and management make the Lean Six Sigma methodologies work. It includes a Continuous Improvement Toolkit that is an easy reference for what tool to use and when and how to effectively teach the tools to employees who are not necessarily engineers. Communicating these tools is the most difficult part of using the tools. The author details the implementation of the actual tools that create confidence and explains Lean Six Sigma in a way that will make employees want to jump on board.

Result-driven decisions can be made from the methodologies described in this book, making processes quantifiably better with sustainable results. Extensive and informative, the book takes the guesswork out of the art of continuous improvement through communication.


Author Notes

Agustiady, Tina


Table of Contents

Prefacep. xiii
Authorp. xvii
1 Effective Communicationp. 1
Workplace Communicationp. 10
Referencesp. 12
2 Best in Class Practicesp. 13
How to Stay Best in Classp. 14
Referencesp. 19
3 Maintaining Sustainabilityp. 21
Sustain abilityp. 21
Sustainability Communicationp. 24
Sustainability Coordinationp. 24
Sustainability in the Workplacep. 25
Referencep. 30
4 Empowering Employeesp. 31
Referencep. 38
5 Project Managing Employees Including Your Bossp. 39
The Project Management Processp. 42
Referencep. 57
6 How to Get People to Trust Youp. 59
Referencep. 67
7 Changing the Status Quop. 69
Resistance to the Status Quop. 73
Utilizing Known Leaders to Challenge the Status Quop. 74
Communicating Changep. 74
Referencesp. 78
8 Decision Makingp. 79
Referencesp. 87
9 Visual Communicationp. 89
Kaizen and 5Sp. 92
How to Show Yields for Visualizing Progressp. 95
Graphical Analysisp. 97
Map the Processp. 98
Cause and Effect Diagramp. 98
Fishbone Diagramp. 99
Failure Mode and Effect Analysis (FMEA)p. 99
Visual Management Boards and Techniquesp. 100
Referencesp. 103
10 What Is Lean Six Sigma and TPM?p. 105
Leanp. 105
Six Sigmap. 106
TPMp. 108
Common Targets for Lean, Six Sigma, and TPMp. 116
Benefits of Lean, Six Sigma, and TPMp. 116
Referencesp. 117
11 Continuous Improvement Toolkitp. 119
5Sp. 120
7/8 Wastesp. 125
Kaizenp. 126
Fishbone Diagramsp. 127
Root Cause Analysisp. 127
Process Mappingp. 130
Financial Justificationp. 132
One Point Lessonsp. 133
Value Stream Mappingp. 133
Plan-Do-Check-Actp. 137
Poka Yokesp. 138
Kanbansp. 142
Pull and Push Flowsp. 142
Visual Managementp. 143
Cellular Processingp. 145
Spaghetti Diagramsp. 146
Histogramsp. 148
Pareto Chartsp. 148
Capability Analysisp. 148
Control Chartsp. 151
X-Bur and Range Chartsp. 152
Calculation of Control Limitsp. 152
Plotting Control Charts for Range and Average Chartsp. 153
Plotting Control Charts for Moving Range and Individual Control Chartsp. 153
Defects per Million Opportunitiesp. 154
Project Chartersp. 155
SIPOCp. 156
Kano Modelp. 158
Critical to Quality (CTQ)p. 160
Affinity Diagramp. 160
Measurement Systems Analysisp. 161
Gage R&Rp. 161
Process Capabilitiesp. 166
Process Capability Example: Capable Process (C p )p. 167
Capability Index (C pk )p. 168
Possible Applications of a Process Capability Indexp. 168
Potential Abuse of C p and C pkp. 169
Variationp. 172
Graphical Analysisp. 175
Cause and Effect Diagramp. 176
Failure Mode and Effect Analysis (FMEA)p. 177
Hypothesis Testingp. 182
ANOVAp. 182
Correlationp. 184
Simple Linear Regressionp. 185
Hypothesis Testingp. 187
Theory of Constraintsp. 189
Single Minute Exchange of Dies (SMED)p. 190
Description of Stage 1 Separate Internal versus External Setupp. 193
Description of Stage 2 Convert Internal Setups to External Setupsp. 194
Description of Stage 3 Streamline All Aspects of the Setup Operationp. 197
Total Productive Maintenance (TPM)p. 197
Design for Six Sigma (DFSS)p. 200
Quality Function Deployment (QFD)p. 201
Design of Experiments (DOE)p. 202
Mood's Median Testp. 205
Example 1 Mood's Median Testp. 205
Mood's Median Test: Temperature versus Locationp. 205
Example 2 Mood's Median Testp. 205
Mood's Median Test: Water Solubility versus Locationp. 205
Control Plansp. 206
Referencesp. 207
12 A Lean Six Sigma Case Studyp. 209
Case Study: Process Improvement-Argo Rework Reductionp. 209
Tina Agustiady, Certified Six Sigma Master Black Beltp. 209
Executive Summaryp. 209
Introductionp. 210
Definep. 210
Project Charter Purposep. 211
Measurep. 212
Analyzep. 214
Improvep. 219
Controlp. 226
Referencep. 230
Appendixp. 231
Indexp. 285
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