Cover image for Plastic surface modification : surface treatment and adhesion
Title:
Plastic surface modification : surface treatment and adhesion
Personal Author:
Publication Information:
Munich [Germany] ; Cincinnati [Ohio] : Hanser, c2010
Physical Description:
ix, 181 p. : ill. ; 25 cm.
ISBN:
9781569904473

9783446412705

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30000010237637 TA418.76 W65 2010 Open Access Book Book
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30000010252558 TA418.76 W65 2010 Open Access Book Book
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30000010236688 TA418.76 W65 2010 Open Access Book Book
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Summary

Summary

Polymer surface modification has been studied extensively, but relatively little attention has been paid to surface activation technologies that, when appropriately utilized, make specific polymer-based surfaces receptive to value-adding interfaces such as inks, coatings, and adhesive formulations. The aim of this book is to describe the primary polymer adhesion issues faced by manufacturers, processors, and converters, to outline a variety of methods for attaining an appropriately activated surface, and to provide the diagnostics for various adhesion promotion issues, with troubleshooting guidelines. The second edition greatly expands the coverage of chemical plasma discharge, including technical updates and clarifications, and new developments concerning additional base materials.


Table of Contents

Prefacep. V
Contentsp. VII
1 Introductionp. 1
2 Primary Polymer Adhesion Issues with Inks, Coatings, and Adhesivesp. 3
2.1 Cast and Blown Filmsp. 3
2.2 Metallized Filmsp. 5
2.3 Foamsp. 6
2.4 Textiles, Filaments and Yarns, and Nonwovensp. 7
2.5 Injection-Molded Partsp. 9
2.6 Thermoformed Partsp. 10
2.7 Blow Molded Partsp. 11
3 Basic Principles of Atmospheric Discharge Surface Modification Technologiesp. 13
3.1 Corona (Air) Plasma Dischargep. 13
3.2 Ozonationp. 16
3.3 Flame Plasma Dischargep. 17
3.4 Chemical Plasma Dischargep. 18
4 Air Plasma (Corona) Treatment Technologies: Features and Application Benefitsp. 23
4.1 Bare Roll: Features and Application Benefitsp. 23
4.2 Covered Roll: Features and Application Benefitsp. 25
4.2.1 Silicone-Covered Rollsp. 26
4.2.2 Hypalon"-Covered Rollsp. 26
4.2.3 Epoxy Covered Rollsp. 26
4.2.4 Ceramic Covered Rollsp. 27
4.2.5 Glass-Covered Rollsp. 27
4.2.6 Retrofitting Roll Coveringsp. 27
4.3 Universal Roll: Features and Application Benefitsp. 29
4.4 Blown Arc Systems: Features and Application Benefitsp. 30
4.5 Blown Ion Systems: Features and Application Benefitsp. 31
5 Ozone Treatment Technology: Features and Application Benefitsp. 33
6 Flame Plasma Treatment Technologies: Features and Application Benefitsp. 43
6.1 Burner Designp. 44
6.2 Flame Velocityp. 45
6.3 Optimization of Treatmentp. 50
7 Chemical Plasma Treatment Technologies: Features and Application Benefitsp. 53
7.1 Low Pressure Vacuum Chemical Plasmasp. 53
7.2 Vacuum Plasma Deposition Processes and Applicationsp. 54
7.3 Optimizing Vacuum Plasma Processing for Adhesionp. 58
7.4 Atmospheric Chemical Plasmasp. 60
7.5 Influence on Surface Cleaning Using CO 2p. 68
8 Applying Surface Modification Methods to Decorating Processes to Promote Adhesionp. 81
8.1 Printing Processesp. 82
8.1.1 Direct Transfer Plate Technologiesp. 82
8.1.2 Indirect Transfer Plate Technologyp. 110
8.2 Labelingp. 121
8.2.1 Paper Labelsp. 123
8.2.2 Film Labelsp. 124
8.2.3 In-Mold Labelsp. 125
8.2.4 RFID Labelsp. 126
8.3 Paintingp. 128
8.4 Dyeingp. 131
9 Applying Surface Modification Methods to Promote Adhesion with Coating Processesp. 137
9.1 Coating Processes and Adhesion to Porous and Non-Porous Substratesp. 137
9.1.1 Adhesion of Gap Coatingsp. 138
9.1.2 Adhesion of Immersion Coatingsp. 140
9.1.3 Adhesion of Curtain Coatingsp. 141
9.1.4 Adhesion of Rotary Screen Coatingsp. 142
9.1.5 Adhesion of Reverse Roll Coatingsp. 143
9.1.6 Adhesion of Gravure Coatingsp. 144
9.1.7 Adhesion of Metering (Meyer) Rod Coatingsp. 145
9.1.8 Adhesion of Slot Die (Extrusion) Coatingsp. 147
9.1.9 Adhesion of Hot Melt Coatingsp. 148
9.1.10 Adhesion of Flexographic Coatingsp. 150
9.1.11 Adhesion of Silk Screen Coatingsp. 151
9.1.12 Adhesion of Nanocoatingsp. 153
10 Applying Surface Modification Methods to Promote Adhesion to Plastic Nanocomposite and Composite Materialsp. 157
10.1 Adhesion of Inks to Polymer Nanocomposite-Based Electronic Packagingp. 162
10.2 Plasma Adhesion Promotion Techniques for Nanocomposite Photovoltaic Solar Cellsp. 154
Referencesp. 170
Subject Indexp. 172