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Searching... | 30000010237637 | TA418.76 W65 2010 | Open Access Book | Book | Searching... |
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Summary
Summary
Polymer surface modification has been studied extensively, but relatively little attention has been paid to surface activation technologies that, when appropriately utilized, make specific polymer-based surfaces receptive to value-adding interfaces such as inks, coatings, and adhesive formulations. The aim of this book is to describe the primary polymer adhesion issues faced by manufacturers, processors, and converters, to outline a variety of methods for attaining an appropriately activated surface, and to provide the diagnostics for various adhesion promotion issues, with troubleshooting guidelines. The second edition greatly expands the coverage of chemical plasma discharge, including technical updates and clarifications, and new developments concerning additional base materials.
Table of Contents
Preface | p. V |
Contents | p. VII |
1 Introduction | p. 1 |
2 Primary Polymer Adhesion Issues with Inks, Coatings, and Adhesives | p. 3 |
2.1 Cast and Blown Films | p. 3 |
2.2 Metallized Films | p. 5 |
2.3 Foams | p. 6 |
2.4 Textiles, Filaments and Yarns, and Nonwovens | p. 7 |
2.5 Injection-Molded Parts | p. 9 |
2.6 Thermoformed Parts | p. 10 |
2.7 Blow Molded Parts | p. 11 |
3 Basic Principles of Atmospheric Discharge Surface Modification Technologies | p. 13 |
3.1 Corona (Air) Plasma Discharge | p. 13 |
3.2 Ozonation | p. 16 |
3.3 Flame Plasma Discharge | p. 17 |
3.4 Chemical Plasma Discharge | p. 18 |
4 Air Plasma (Corona) Treatment Technologies: Features and Application Benefits | p. 23 |
4.1 Bare Roll: Features and Application Benefits | p. 23 |
4.2 Covered Roll: Features and Application Benefits | p. 25 |
4.2.1 Silicone-Covered Rolls | p. 26 |
4.2.2 Hypalon"-Covered Rolls | p. 26 |
4.2.3 Epoxy Covered Rolls | p. 26 |
4.2.4 Ceramic Covered Rolls | p. 27 |
4.2.5 Glass-Covered Rolls | p. 27 |
4.2.6 Retrofitting Roll Coverings | p. 27 |
4.3 Universal Roll: Features and Application Benefits | p. 29 |
4.4 Blown Arc Systems: Features and Application Benefits | p. 30 |
4.5 Blown Ion Systems: Features and Application Benefits | p. 31 |
5 Ozone Treatment Technology: Features and Application Benefits | p. 33 |
6 Flame Plasma Treatment Technologies: Features and Application Benefits | p. 43 |
6.1 Burner Design | p. 44 |
6.2 Flame Velocity | p. 45 |
6.3 Optimization of Treatment | p. 50 |
7 Chemical Plasma Treatment Technologies: Features and Application Benefits | p. 53 |
7.1 Low Pressure Vacuum Chemical Plasmas | p. 53 |
7.2 Vacuum Plasma Deposition Processes and Applications | p. 54 |
7.3 Optimizing Vacuum Plasma Processing for Adhesion | p. 58 |
7.4 Atmospheric Chemical Plasmas | p. 60 |
7.5 Influence on Surface Cleaning Using CO 2 | p. 68 |
8 Applying Surface Modification Methods to Decorating Processes to Promote Adhesion | p. 81 |
8.1 Printing Processes | p. 82 |
8.1.1 Direct Transfer Plate Technologies | p. 82 |
8.1.2 Indirect Transfer Plate Technology | p. 110 |
8.2 Labeling | p. 121 |
8.2.1 Paper Labels | p. 123 |
8.2.2 Film Labels | p. 124 |
8.2.3 In-Mold Labels | p. 125 |
8.2.4 RFID Labels | p. 126 |
8.3 Painting | p. 128 |
8.4 Dyeing | p. 131 |
9 Applying Surface Modification Methods to Promote Adhesion with Coating Processes | p. 137 |
9.1 Coating Processes and Adhesion to Porous and Non-Porous Substrates | p. 137 |
9.1.1 Adhesion of Gap Coatings | p. 138 |
9.1.2 Adhesion of Immersion Coatings | p. 140 |
9.1.3 Adhesion of Curtain Coatings | p. 141 |
9.1.4 Adhesion of Rotary Screen Coatings | p. 142 |
9.1.5 Adhesion of Reverse Roll Coatings | p. 143 |
9.1.6 Adhesion of Gravure Coatings | p. 144 |
9.1.7 Adhesion of Metering (Meyer) Rod Coatings | p. 145 |
9.1.8 Adhesion of Slot Die (Extrusion) Coatings | p. 147 |
9.1.9 Adhesion of Hot Melt Coatings | p. 148 |
9.1.10 Adhesion of Flexographic Coatings | p. 150 |
9.1.11 Adhesion of Silk Screen Coatings | p. 151 |
9.1.12 Adhesion of Nanocoatings | p. 153 |
10 Applying Surface Modification Methods to Promote Adhesion to Plastic Nanocomposite and Composite Materials | p. 157 |
10.1 Adhesion of Inks to Polymer Nanocomposite-Based Electronic Packaging | p. 162 |
10.2 Plasma Adhesion Promotion Techniques for Nanocomposite Photovoltaic Solar Cells | p. 154 |
References | p. 170 |
Subject Index | p. 172 |