Title:
Facilities planning and design
Personal Author:
Publication Information:
New York, NY. : Pearson Education, 2008
Physical Description:
xvii, 510 p. : ill. ; 23 cm.
ISBN:
9780132350433
Added Author:
Available:*
Library | Item Barcode | Call Number | Material Type | Item Category 1 | Status |
|---|---|---|---|---|---|
Searching... | 30000010184645 | TS177 G37 2008 | Open Access Book | Book | Searching... |
Searching... | 30000010184648 | TS177 G37 2008 | Open Access Book | Book | Searching... |
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Summary
Summary
For undergraduate courses in facilities planning and material handling. Based on ten years' teaching experience, this text takes a practical, teachable approach to facilities planning and design.
Table of Contents
| Fundamental Principles of Facilities Planning and Design |
| 1.1 Introduction |
| What is Design |
| Characteristics of Design Problems |
| Design Program |
| Design Process |
| 1.2 Hierarchical Cycle of Facilities Planning |
| 1.3 Objectives of Facilities Planning |
| Issue-Based Information Systems |
| Site-Planning IBIS Example |
| Decision-Support (DSS) Computer Programs |
| 1.4 Mathematical Models in Facility Planning |
| 1.5 Manufacturing Systems Concepts |
| 1.6 Types of Basic Manufacturing Layouts |
| Fixed-Position Layout |
| Product Layout Process |
| Process Layout Process |
| Cellular Layout Process |
| 1.7 Service Systems |
| 1.8 Renovation or Reengineered Facilities |
| 1.9 Facilities Planning and Design Constraints |
| 1.10 Summary and Conclusion |
| 1.11 Exercises |
| References |
| Factory Layout and Material Handling Project |
| 2.1 Introduction |
| 2.2 Project Overview |
| Computerized Format Files |
| Basic Documents |
| Project Report |
| 2.3 Section I: Product Analysis |
| Production Drawings |
| Parts List and Identification System |
| Assembly Flowchart |
| 2.4 Section II: Parts Manufacturing |
| Route Sheets |
| Machine Requirements and Costs |
| Machine Requirements |
| Machine Costs |
| Material Requirements |
| Machine Drawings |
| 2.5 Section III: Layouts Planning |
| Layout Planning Charts |
| Material handling Requirements and Costs |
| 2.6 Section IV: Personnel Planning |
| Personnel Requirements and Costs |
| Unit Costs |
| 2.7 Section V: Office Layout |
| 2.8 Section VI: Recommended Plant Layout |
| Product Design and Process Planning |
| 3.1 Market Research |
| Types of Market Research |
| Qualitative Forecasting Methods |
| Quantitative Forecasting Methods |
| 3.2 Product Design |
| Product Design Process |
| Bill of Materials or Part List |
| Component Part Drawing |
| Assembly Drawing |
| 3.3 Product Design |
| Concurrent Engineering |
| Quality Function Deployment |
| Value Analysis |
| 3.4 Factory Design Project: Section I. Product Design |
| What Product? |
| What Parts Compose the Product? |
| Guidelines |
| Report Organization |
| 3.5 Process Planning |
| Process Planning Procedure |
| Selection of Manufacturing |
| Sequencing of Manufacturing Processes |
| 3.6 Types of Process Planning |
| Manual Process Planning |
| Variant Process Planning |
| Generative Process Planning |
| Generative Process Planning (GPP) |
| Semigenerative Process Planning |
| Computer-Aided Manufacturing |
| 3.7 Schedule |
| 3.8 Factory Design Project: Section II. Process Design |
| Guidelines |
| Organization of Report |
| 3.9 Summary |
| 3.10 Exercises |
| References |
| Layout Planning Procedures |
| 4.1 Introduction |
| 4.2 Systematic Layout Planning |
| 4.3 From-To Program |
| 4.4 Production Flow Analysis |
| Overview of Conceptual Approach |
| Integration of SLP and PFA |
| 4.5 Flow Planning |
| 4.6 Layout Planning Chart |
| 4.7 Space Requirements |
| 4.8 Facility Layout (FLAP) |
| Description and Illustration of Procedure |
| Facilities layout Program (FLAP): User Instructions |
| 4.9 Summary |
| 4.10 Exercises |
| References |
| Location Models in facility Planning |
| 5.1 Single-Facility Location Model |
| Minisum Location Problem with Rectilinear Distances |
| Extension to Rectangular Areas |
| Minimax Location Model for Single Facility |
| Minimax Location Problem for Rectilinear Distances |
| 5.2 Location-Allocation Problem |
| Mathematical Model |
| Solution Procedure |
| 5.3 Quadratic Assignment Problem (QAP) |
| 5.4 Heuristic Methods for Solving the QAP |
| Incremental Cost after adding a new facility |
| Pairwise Interchange |
| Heuristic Construction Procedure |
| Heuristic Improvement Procedure |
| 5.5 Exercises |
| Computerized Layout Procedures |
| 6.1 Introduction |
| 6.2 Scope and Definitions |
| 6.3 Facility Layout Software Issues |
| 6.4 Exact QAP and GTLN Optimization Procedures |
| Exact Graph-Theoretic Procedures |
| 6.5 Heuristic Procedures |
| Improvement Procedures |
| Improvement Algorithms |
| Construction Procedures |
| 6.6 Quadratic Set Packing Models |
| Problem Statement and Objective |
| Branch-and-Bound Algorithm |
| Manufacturing Layout Solution |
| Factory Project Examples |
| 6.7 STEP Algorithm |
| Stochastic Examples |
| Algorithm |
| Sampling test and Pairwise Exchange Procedure |
| The Concept of the Sampling Test |
| Computational Results |
| Factory Project Example |
| 6.8 Summary |
| 6.9 Exercises |
| References |
| Material Handling Principles, Equipment, and System Design |
| 7.1 Introduction |
| Motivation |
| 7.2 Scope and Definitions |
| 7.3 Principles of Material Handling (PAS1 S 2AGES) |
| Unit Load Principle S2 |
| 7.4 Designing Material Handling Systems (MHS) |
| 7.5 Material Handling Equipment |
| Conveyors |
| Monorails, Hoists, and Cranes |
| Industrial Trucks |
| 7.6 MHS Decision-Support Tool |
| Architecture of the Application |
| The Knowledge Base |
| Development of Knowledge Base |
| Developing the Decision-Support System |
| Advantages of DSS |
| Two-Step Approach |
| Limitations of Existing Expert Systems |
| Decision-Support System for Material Handling |
| Equipment Selection |
| Flow of the Application |
| DSS Stage II for Cranes |
| Final Synthesis |
| 7.7 Factory Design Project: Section III. Layout Planning and Material Handling |
| Layout Planning Chart |
| Material Handling Requirements |
| Material Handling Costs |
| Proposed Layout |
| Sample Calculations |
| Report Organization |
| Initial Layout |
| Material handling Requirements and Costs |
| 7.8 Summary and Conclusion |
| 7.9 Exercises |
| References |
| Material Handling Systems Analysis |
| 8.1 Introduction |
| Motivation |
| 8.2 Integration of Layout and Material Handling System |
| Fundamental Integration Principle |
| Case Study |
| Addenda to Section III of Project |
| 8.3 Open Network System Design Tool: GQnet |
| GQnet Basic Assumptions |
| GQnet Algorithm |
| GQnet Computational Results |
| 8.4 Closed-Loop Conveyor Systems Overview |
| Deterministic Conveyor Model |
| Conveyor Example |
| Stochastic Analytical Approaches |
| Algorithms |
| Computer Experiments |
| 8.5 Simulation Models |
| Introduction |
| Cellular Methodology |
| Simulation Section Outline |
| Background of Case Study |
| Individual Cell Simulation Model |
| Cell Network Study |
| 8.6 Warehouse Simulation |
| Motivation |
| Background |
| Problem Description |
| Layout of factory |
| 8.7 Summary and Conclusions |
| 8.8 Exercises |
| References |
| Storage and Warehouse Systems |
| 9.1 Introduction |
| 9.2 Receiving and shipping |
| Receiving and Putaway Operations |
| Processing Customer Orders |
| Order Picking |
| Packing and Shipping |
| Cross Docking |
| 9.3 Dedicated and Random Storage |
| Dedicated Storage |
| Random Storage |
| 9.4 Models for Determining Storage Capacity |
| Service-Level Approach |
| Cost-Based Approach |
| 9.5 Storage-Capacity Determination |
| Randomized Storage Policy |
| 9.6 Dock Planning and Design |
| Dock Location |
| Types of Docks |
| Dock Design |
| Dock Levelers |
| Dock Safety |
| 9.7 Warehouse Systems Design |
| Storage Equipment |
| Carousels |
| Rack Storage Systems |
| 9.8 Automated Storage and Retrieval Systems (AS/RS) |
| 9.9 Exercises |
| References |
| Site-Planning Design |
| 10.1 Introduction |
| Motivation |
| Example Sitting Problem |
| 10.2 Site-Planning Methodology |
| Objective /Attribute Hierarchy |
| Basic Assumptions |
| First Assumption |
| Second Assumption |
| Third Assumption |
| Fourth Assumption |
| Performance Functions |
| 10.3 Site-Selection Criteria |
| Physical Criteria |
| Cultural Criteria |
| Functional Criteria |
| 10.4 Manufacturing Site-Planning Examples |
| Objective Function (Distance or Time) |
| Site-Planning Example |
| 10.5 Factory Project Case Study |
| Soils |
| Slopes |
| Views Evaluation |
| Site Drainage |
| Final Summary Evaluation |
| Factory Project Site- Planning Example |
| 10.6 Summary and Conclusions |
| 10.7 Exercises |
| References |
| Office and Personnel Layout Planning |
| 11.1 Introduction |
| History |
| Outline of Chapter |
| 11.2 Office Spatial Organization Problem |
| General Functions of Office |
| 11.3 Office Space Guidelines |
| Ancillary Space Guidelines |
| Miscellaneous Areas of Offices |
| 11.4 Personnel Requirements and Office Arrangements |
| Personnel Requirements |
| Types of Office Arrangements |
| Example Office layout |
| 11.5 Utility Company office case Study |
| Alternative1 |
| Alternative 2 |
| Alternative 3 |
| Alternative 4 |
| Analysis and conclusions |
| 11.6 Factory Design Project: Section IV. Personnel Requirements and Calculation of Product Total Unit Cost |
| Conceptual Overview |
| Organization of Report |
| Positions and Job Descriptions |
| 11.7 Factory Design Project: Section V. Office Layout Planning |
| Overall Conceptual Approach |
| Report Organization |
| Selected Office Layout |
| 11.8 Summary and conclusions |
| 11.9 Exercises |
| References |
| Final Synthesis |
| 12.1 Introduction |
| Overview of Chapter |
| Professions Involved in Facilities Planning |
| Leased Facility for Project |
| 12.2 New vs. Existing Buildings |
| 12.3 Structural Engineering |
| Roofs and Floors |
| Walls and Columns |
| Building-Code Considerations |
| 12.4 Heating, Ventilating and Air-Conditioning (HVAC) |
| Electrical/Lighting |
| Plumbing |
| Vertical Transportation |
| 12.5 Functional Adaptation of Existing Buildings |
| Adaptability |
| Flexibility |
| 12.6 Building Economics |
| Structural System |
| Architectural |
| Mechanical Systems |
| Administrative Costs |
| Cultural |
| 12.7 Factory Design Project: Section VI. Recommended Plant Layout |
| Factory Report Organization |
| Plant layout Summary Sheet |
| Checklist for Final Report |
| Breakeven-Point Analysis |
| Factory Project Presentation Guidelines |
| References |
| Appendix: Renovation vs. New Construction Planning Issues |
| Structural |
| Mechanical/Electrical |
| Functional |
| Financial |
| Cultural |
