Cover image for Gas turbine heat transfer and cooling technology
Title:
Gas turbine heat transfer and cooling technology
Personal Author:
Edition:
2nd ed.
Publication Information:
Boca Raton, F.L. : CRC Press/Taylor & Francis, c2013
Physical Description:
xvii, 869 p. : ill. ; 25 cm.
ISBN:
9781439855683
General Note:
Previous ed.: 2000.
Abstract:
"A comprehensive reference for engineers and researchers, this second edition focuses on gas turbine heat transfer issues and their associated cooling technologies for aircraft and land-based gas turbines. It provides information on state-of-the-art cooling technologies such as advanced turbine blade film cooling and internal cooling schemes. The book also offers updated experimental methods for gas turbine heat transfer and cooling research, as well as advanced computational models for gas turbine heat transfer and cooling performance predictions. The authors provide suggestions for future research within this technology and includes 800 illustrations to help clarify concepts and instruction"-- Provided by publisher.

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Summary

Summary

A comprehensive reference for engineers and researchers, Gas Turbine Heat Transfer and Cooling Technology, Second Edition has been completely revised and updated to reflect advances in the field made during the past ten years. The second edition retains the format that made the first edition so popular and adds new information mainly based on selected published papers in the open literature.

See What's New in the Second Edition:

State-of-the-art cooling technologies such as advanced turbine blade film cooling and internal cooling Modern experimental methods for gas turbine heat transfer and cooling research Advanced computational models for gas turbine heat transfer and cooling performance predictions Suggestions for future research in this critical technology

The book discusses the need for turbine cooling, gas turbine heat-transfer problems, and cooling methodology and covers turbine rotor and stator heat-transfer issues, including endwall and blade tip regions under engine conditions, as well as under simulated engine conditions. It then examines turbine rotor and stator blade film cooling and discusses the unsteady high free-stream turbulence effect on simulated cascade airfoils. From here, the book explores impingement cooling, rib-turbulent cooling, pin-fin cooling, and compound and new cooling techniques. It also highlights the effect of rotation on rotor coolant passage heat transfer.

Coverage of experimental methods includes heat-transfer and mass-transfer techniques, liquid crystal thermography, optical techniques, as well as flow and thermal measurement techniques. The book concludes with discussions of governing equations and turbulence models and their applications for predicting turbine blade heat transfer and film cooling, and turbine blade internal cooling.


Author Notes

Je-Chin Han is presently Distinguished Professor and holder of the Marcus C. Easterling Endowed Chair and Director of the Turbine Heat Transfer Laboratory at Texas A&M University.

Srinath Ekkad is Associate Professor of Mechanical Engineering at Virginia Tech University.

Dr. Dutta is an affiliate of General Electric Energy.


Table of Contents

Preface to the Second Editionp. xiii
Preface to the First Editionp. xv
Authorsp. xvii
1 Fundamentalsp. 1
1.1 Need for Turbine Blade Coolingp. 1
1.1.1 Recent Development in Aircraft Enginesp. 1
1.1.2 Recent Development in Land-Based Gas Turbinesp. 3
1.2 Turbine-Cooling Technologyp. 5
1.2.1 Concept of Turbine Blade Coolingp. 5
1.2.2 Typical Turbine-Cooling Systemp. 7
1.3 Turbine Heat Transfer and Cooling Issuesp. 14
1.3.1 Turbine Blade Heat Transferp. 14
1.3.2 Turbine Blade Internal Coolingp. 18
1.3.3 Turbine Blade Film Coolingp. 21
1.3.4 Thermal Barrier Coating and Heat Transferp. 21
1.4 Structure of the Bookp. 22
1.5 Review Articles and Book Chapters on Turbine Cooling and Heat Transferp. 23
1.6 New Information from 2000 to 2010p. 24
1.6.1 ASME Turbo Expo Conference CDsp. 25
1.6.2 Book Chapters and Review Articlesp. 25
1.6.3 Structure of the Revised Bookp. 26
Referencesp. 26
2 Turbine Heat Transferp. 31
2.1 Introductionp. 31
2.1.1 Combustor Outlet Velocity and Temperature Profilesp. 31
2.2 Turbine-Stage Heat Transferp. 35
2.2.1 Introductionp. 35
2.2.2 Real Engine Turbine Stagep. 35
2.2.3 Simulated Turbine Stagep. 43
2.2.4 Time-Resolved Heat-Transfer Measurements on a Rotor Bladep. 49
2.3 Cascade Vane Heat-Transfer Experimentsp. 52
2.3.1 Introductionp. 52
2.3.2 Effect of Exit Mach Number and Reynolds Numberp. 53
2.3.3 Effect of Free-Stream Turbulencep. 57
2.3.4 Effect of Surface Roughnessp. 58
2.3.5 Annular Cascade Vane Heat Transferp. 62
2.4 Cascade Blade Heat Transferp. 66
2.4.1 Introductionp. 66
2.4.2 Unsteady Wake-Simulation Experimentsp. 67
2.4.3 Wake-Affected Heat-Transfer Predictionsp. 74
2.4.4 Combined Effects of Unsteady Wake and Free-Stream Turbulencep. 78
2.5 Airfoil Endwall Heat Transferp. 83
2.5.1 Introductionp. 83
2.5.2 Description of the Flow Fieldp. 83
2.5.3 Endwall Heat Transferp. 86
2.5.4 Near-Endwall Heat Transferp. 88
2.5.5 Engine Condition Experimentsp. 90
2.5.6 Effect of Surface Roughnessp. 92
2.6 Turbine Rotor Blade Tip Heat Transferp. 94
2.6.1 Introductionp. 94
2.6.2 Blade Tip Region Flow Field and Heat Transferp. 95
2.6.3 Flat-Blade Tip Heat Transferp. 98
2.6.4 Squealer- or Grooved-Blade-Tip Heat Transferp. 99
2.7 Leading-Edge Region Heat Transferp. 106
2.7.1 Introductionp. 106
2.7.2 Effect of Free-Stream Turbulencep. 108
2.7.3 Effect of Leading-Edge Shapep. 113
2.7.4 Effect of Unsteady Wakep. 114
2.8 Flat-Surface Heat Transferp. 118
2.8.1 Introductionp. 118
2.8.2 Effect of Free-Stream Turbulencep. 118
2.8.3 Effect of Pressure Gradientp. 123
2.8.4 Effect of Streamwise Curvaturep. 124
2.8.5 Surface Roughness Effectsp. 126
2.9 New Information from 2000 to 2010p. 128
2.9.1 Endwall Heat Transferp. 128
2.9.1.1 Endwall Contouringp. 128
2.9.1.2 Leading-Edge Modifications to Reduce Secondary Flowsp. 130
2.9.1.3 Endwall Heat-Transfer Measurementsp. 131
2.9.2 Turbine Tip and Casing Heat Transferp. 132
2.9.3 Vane-Blade Interactionsp. 136
2.9.3.1 Cascade Studiesp. 137
2.9.4 Deposition and Roughness Effectsp. 138
2.9.5 Combustor-Turbine Effectsp. 139
2.9.6 Transition-Induced Effects and Modelingp. 141
2.10 Closurep. 143
Referencesp. 144
3 Turbine Film Coolingp. 159
3.1 Introductionp. 159
3.1.1 Fundamentals of Film Coolingp. 159
3.2 Film Cooling on Rotating Turbine Bladesp. 162
3.3 Film Cooling on Cascade Vane Simulationsp. 169
3.3.1 Introductionp. 169
3.3.2 Effect of Film Coolingp. 171
3.3.3 Effect of Free-Stream Turbulencep. 180
3.4 Film Cooling on Cascade Blade Simulationsp. 181
3.4.1 Introductionp. 181
3.4.2 Effect of Film Coolingp. 182
3.4.3 Effect of Free-Stream Turbulencep. 185
3.4.4 Effect of Unsteady Wakep. 186
3.4.5 Combined Effect of Free-Stream Turbulence and Unsteady Wakesp. 193
3.5 Film Cooling on Airfoil Endwallsp. 193
3.5.1 Introductionp. 193
3.5.2 Low-Speed Simulation Experimentsp. 193
3.5.3 Engine Condition Experimentsp. 200
3.5.4 Near-Endwall Film Coolingp. 201
3.6 Turbine Blade Tip Film Coolingp. 204
3.6.1 Introductionp. 204
3.6.2 Heat-Transfer Coefficientp. 205
3.6.3 Film Effectivenessp. 208
3.7 Leading-Edge Region Film Coolingp. 210
3.7.1 Introductionp. 210
3.7.2 Effect of Coolant-to-Mainstream Blowing Ratiop. 211
3.7.3 Effect of Free-Stream Turbulencep. 213
3.7.4 Effect of Unsteady Wakep. 218
3.7.5 Effect of Coolant-to-Mainstream Density Ratiop. 218
3.7.6 Effect of Film Hole Geometryp. 224
3.7.7 Effect of Leading-Edge Shapep. 225
3.8 Flat-Surface Film Coolingp. 226
3.8.1 Introductionp. 226
3.8.2 Film-Cooled, Heat-Transfer Coefficientp. 227
3.8.2.1 Effect of Blowing Ratiop. 228
3.8.2.2 Effect of Coolant-to-Mainstream Density Ratiop. 229
3.8.2.3 Effect of Mainstream Accelerationp. 231
3.8.2.4 Effect of Hole Geometryp. 233
3.8.3 Film-Cooling Effectivenessp. 239
3.8.3.1 Effect of Blowing Ratiop. 241
3.8.3.2 Effect of Coolant-to-Mainstream Density Ratiop. 242
3.8.3.3 Film Effectiveness Correlationsp. 244
3.8.3.4 Effect of Streamwise Curvature and Pressure Gradientp. 250
3.8.3.5 Effect of High Free-Stream Turbulencep. 255
3.8.3.6 Effect of Film Hole Geometryp. 257
3.8.3.7 Effect of Coolant Supply Geometryp. 260
3.8.3.8 Effect of Surface Roughnessp. 262
3.8.3.9 Effect of Gap Leakagep. 262
3.8.3.10 Effect of Bulk Flow Pulsationsp. 267
3.8.3.11 Full-Coverage Film Coolingp. 267
3.9 Discharge Coefficients of Turbine Cooling Holesp. 269
3.10 Film-Cooling Effects on Aerodynamic Lossesp. 272
3.11 New Information from 2000 to 2010p. 276
3.11.1 Film-Cooling-Hole Geometryp. 276
3.11.1.1 Effect of Cooling-Hole Exit Shape and Geometryp. 276
3.11.1.2 Trenching of Holesp. 281
3.11.1.3 Deposition and Blockage Effects on Hole Exitsp. 288
3.11.2 Endwall Film Coolingp. 289
3.11.3 Turbine Blade Tip Film Coolingp. 299
3.11.4 Turbine Trailing Edge Film Coolingp. 308
3.11.5 Airfoil Film Coolingp. 310
3.11.5.1 Vane Film Coolingp. 310
3.11.5.2 Blade Film Coolingp. 311
3.11.5.3 Effect of Shocksp. 311
3.11.5.4 Effect of Superposition on Film Effectivenessp. 312
3.11.6 Novel Film-Cooling Designsp. 313
3.12 Closurep. 315
Referencesp. 315
4 Turbine Internal Coolingp. 329
4.1 Jet Impingement Coolingp. 329
4.1.1 Introductionp. 329
4.1.2 Heat-Transfer Enhancement by a Single Jetp. 329
4.1.2.1 Effect of Jet-to-Target-Plate Spacingp. 332
4.1.2.2 Correlation for Single Jet Impingement Heat Transferp. 333
4.1.2.3 Effectiveness of Impinging Jetsp. 334
4.1.2.4 Comparison of Circular to Slot Jetsp. 335
4.1.3 Impingement Heat Transfer in the Midchord Region by Jet Arrayp. 336
4.1.3.1 Jets with Large Jet-to-Jet Spacingp. 337
4.1.3.2 Effect of Wall-to-Jet-Array Spacingp. 337
4.1.3.3 Cross-Flow Effect and Heat-Transfer Correlationp. 339
4.1.3.4 Effect of Initial Cross-Flowp. 345
4.1.3.5 Effect of Cross-Flow Direction on Impingement Heat Transferp. 346
4.1.3.6 Effect of Coolant Extraction on Impingement Heat Transferp. 350
4.1.3.7 Effect of Inclined Jets on Heat Transferp. 354
4.1.4 Impingement Cooling of the Leading Edgep. 355
4.1.4.1 Impingement on a Curved Surfacep. 355
4.1.4.2 Impingement Heat Transfer in the Leading Edgep. 356
4.2 Rib-Turbulated Coolingp. 363
4.2.1 Introductionp. 363.
4.2.1.1 Typical Test Facilityp. 366
4.2.2 Effects of Rib Layouts and Flow Parameters on Ribbed-Channel Heat Transferp. 368
4.2.2.1 Effect of Rib Spacing on the Ribbed and Adjacent Smooth Sidewallsp. 369
4.2.2.2 Angled Ribsp. 370
4.2.2.3 Effect of Channel Aspect Ratio with Angled Ribsp. 371
4.2.2.4 Comparison of Different Angled Ribsp. 372
4.2.3 Heat-Transfer Coefficient and Friction Factor Correlationp. 375
4.2.4 High-Performance Ribsp. 380
4.2.4.1 V-Shaped Ribp. 380
4.2.4.2 V-Shaped Broken Ribp. 383
4.2.4.3 Wedge- and Delta-Shaped Ribp. 384
4.2.5 Effect of Surface-Heating Conditionp. 387
4.2.6 Nonrectangular Cross-Section Channelsp. 390
4.2.7 Effect of High Blockage-Ratio Ribsp. 403
4.2.8 Effect of Rib Profilep. 406
4.2.9 Effect of Number of Ribbed Wallsp. 413
4.2.10 Effect of a 180° Sharp Turnp. 421
4.2.11 Detailed Heat-Transfer Coefficient Measurements in a Ribbed Channelp. 430
4.2.12 Effect of Film-Cooling Hole on Ribbed-Channel Heat Transferp. 437
4.3 Pin-Fin Coolingp. 442
4.3.1 Introductionp. 442
4.3.2 Flow and Heat-Transfer Analysis with Single Pinp. 446
4.3.3 Pin Array and Correlationp. 451
4.3.4 Effect of Pin Shape on Heat Transferp. 459
4.3.5 Effect of Nonuniform Array and Flow Convergencep. 464
4.3.6 Effect of Skewed Pin Arrayp. 467
4.3.7 Partial Pin Arrangementsp. 470
4.3.8 Effect of Turning Flowp. 472
4.3.9 Pin-Fin Cooling with Ejectionp. 472
4.3.10 Effect of Missing Pin on Heat-Transfer Coefficientp. 478
4.4 Compound and New Cooling Techniquesp. 479
4.4.1 Introductionp. 479
4.4.2 Impingement on Ribbed Wallsp. 479
4.4.3 Impingement on Pinned and Dimpled Wallsp. 484
4.4.4 Combined Effect of Ribbed Wall with Groovesp. 489
4.4.5 Combined Effect of Ribbed Wall with Pins and Impingement Inlet Conditionsp. 491
4.4.6 Combined Effect of Swirl Flow and Ribsp. 495
4.4.7 Impingement Heat Transfer with Perforated Bafflesp. 500
4.4.8 Combined Effect of Swirl and Impingementp. 504
4.4.9 Concept of Heat Pipe for Turbine Coolingp. 505
4.4.10 New Cooling Conceptsp. 509
4.5 New Information from 2000 to 2010p. 510
4.5.1 Rib Turbinated Coolingp. 510
4.5.2 Impingement Cooling on Rough Surfacep. 514
4.5.3 Trailing Edge Coolingp. 517
4.5.4 Dimpled and Pm-Finned Channelsp. 518
4.5.5 Combustor Liner Cooling and Effusion Coolingp. 519
4.5.6 Innovative Cooling Approaches and Methodsp. 523
Referencesp. 525
5 Turbine Internal Cooling with Rotationp. 537
5.1 Rotational Effects on Coolingp. 537
5.2 Smooth-Wall Coolant Passagep. 538
5.2.1 Effect of Rotation on Flow Fieldp. 538
5.2.2 Effect of Rotation on Heat Transferp. 545
5.2.2.1 Effect of Rotation Numberp. 546
5.2.2.2 Effect of Density Ratiop. 547
5.2.2.3 Combined Effects of Rotation Number and Density Ratiop. 548
5.2.2.4 Effect of Surface-Heating Conditionp. 550
5.2.2.5 Effect of Rotation Number and Wall-Heating Conditionp. 554
5.3 Heat Transfer in a Rib-Turbulated Rotating Coolant Passagep. 556
5.3.1 Effect of Rotation on Rib-Turbulated Flowp. 556
5.3.2 Effect of Rotation on Heat Transfer in Channels with 90° Ribsp. 559
5.3.2.1 Effect of Rotation Numberp. 560
5.3.2.2 Effect of Wall-Heating Conditionp. 563
5.3.3 Effect of Rotation on Heat Transfer for Channels with Angled (Skewed) Ribsp. 565
5.3.3.1 Effect of Angled Ribs and Heating Conditionp. 567
5.3.3.2 Comparison of Orthogonal and Angled Ribsp. 572
5.4 Effect of Channel Orientation with Respect to the Rotation Direction on Both Smooth and Ribbed Channelsp. 572
5.4.1 Effect of Rotation Numberp. 572
5.4.2 Effect of Model Orientation and Wall-Heating Conditionp. 574
5.5 Effect of Channel Cross Section on Rotating Heat Transferp. 582
5.5.1 Triangular Cross Sectionp. 582
5.5.2 Rectangular Channelp. 585
5.5.3 Circular Cross Sectionp. 587
5.5.4 Two-Pass Triangular Ductp. 588
5.6 Different Proposed Correlation to Relate the Heat Transfer with Rotational Effectsp. 596
5.7 Heat-Mass-Transfer Analogy and Detail Measurementsp. 603
5.8 Rotation Effects on Smooth-Wall Impingement Coolingp. 604
5.8.1 Rotation Effects on Leading-Edge Impingement Coolingp. 604
5.8.2 Rotation Effect on Midchord Impingement Coolingp. 613
5.8.3 Effect of Film-Cooling Holep. 618
5.9 Rotational Effects on Rib-Turbulated Wall Impingement Coolingp. 619
5.10 New Information from 2000 to 2010p. 623
5.10.1 Heat Transfer in Rotating Triangular Cooling Channelsp. 625
5.10.2 Heat Transfer in Rotating Wedge-Shaped Cooling Channelsp. 633
5.10.3 Effect of Aspect Ratio and Rib Configurations on Rotating Channel Heat Transferp. 643
5.10.4 Effect of High Rotation Number and Entrance Geometry on Rectangular Channel Heat Transferp. 666
Referencesp. 683
6 Experimental Methodsp. 689
6.1 Introductionp. 689
6.2 Heat-Transfer Measurement Techniquesp. 689
6.2.1 Introductionp. 689
6.2.2 Heat Flux Gagesp. 690
6.2.3 Thin-Foil Heaters with Thermocouplesp. 693
6.2.4 Copper Plate Heaters with Thermocouplesp. 697
6.2.5 Transient Techniquep. 698
6.3 Mass-Transfer Analogy Techniquesp. 699
6.3.1 Introductionp. 699
6.3.2 Naphthalene Sublimation Techniquep. 699
6.3.3 Foreign-Gas Concentration Sampling Techniquep. 703
6.3.4 Swollen-Polymer Techniquep. 705
6.3.5 Ammonia-Diazo Techniquep. 706
6.3.6 Pressure-Sensitive Paint Techniquesp. 707
6.3.7 Thermographic Phosphorsp. 710
6.4 Liquid Crystal Thermographyp. 713
6.4.1 Steady-State Yellow-Band Tracking Techniquep. 713
6.4.2 Steady-State HSI Techniquep. 714
6.4.3 Transient HSI Techniquep. 717
6.4.4 Transient Single-Color Capturing Techniquep. 719
6.5 Flow and Thermal Field Measurement Techniquesp. 726
6.5.1 Introductionp. 726
6.5.2 Five-Hole Probe/Thermocouplesp. 726
6.5.3 Hot-Wire/Cold-Wire Anemometryp. 728
6.5.4 Laser Doppler Velocimetryp. 729
6.5.5 Particle Image Velocimetryp. 731
6.5.6 Laser Holographic Interferometryp. 734
6.5.7 Surface Visualizationp. 734
6.6 New Information from 2000 to 2010p. 739
6.6.1 Transient Thin-Film Heat Flux Gagesp. 739
6.6.2 Advanced Liquid Crystal Thermographyp. 743
6.6.3 Infrared Thermographyp. 746
6.6.4 Pressure-Sensitive Paintp. 749
6.6.5 Temperature-Sensitive Paintp. 755
6.6.6 Flow and Thermal Field Measurementsp. 759
6.7 Closurep. 761
Referencesp. 761
7 Numerical Modelingp. 771
7.1 Governing Equations and Turbulence Modelsp. 771
7.1.1 Introductionp. 771
7.1.2 Governing Equationsp. 772
7.1.3 Turbulence Modelsp. 773
7.1.3.1 Standard k-¿ Modelp. 773
7.1.3.2 Low-Re k-¿ Modelp. 774
7.1.3.3 Two-Layer k-¿ Modelp. 775
7.1.3.4 k-¿ Modelp. 775
7.1.3.5 Baldwin-Lomax Modelp. 776
7.1.3.6 Second-Moment Closure Modelp. 777
7.1.3.7 Algebraic Closure Modelp. 777
7.2 Numerical Prediction of Turbine Heat Transferp. 779
7.2.1 Introductionp. 779
7.2.2 Prediction of Turbine Blade/Vane Heat Transferp. 779
7.2.3 Prediction of the Endwall Heat Transferp. 785
7.2.4 Prediction of Blade Tip Heat Transferp. 787
7.3 Numerical Prediction of Turbine Film Coolingp. 789
7.3.1 Introductionp. 789
7.3.2 Prediction of Flat-Surface Film Coolingp. 791
7.3.3 Prediction of Leading-Edge Film Coolingp. 796
7.3.4 Prediction of Turbine Blade Film Coolingp. 798
7.4 Numerical Prediction of Turbine Internal Coolingp. 799
7.4.1 Introductionp. 799
7.4.2 Effect of Rotationp. 799
7.4.3 Effect of 180° Turnp. 803
7.4.4 Effect of Transverse Ribsp. 809
7.4.5 Effect of Angled Ribsp. 809
7.4.6 Effect of Rotation on Channel Shapesp. 815
7.4.7 Effect of Coolant Extractionp. 818
7.5 New Information from 2000 to 2010p. 820
7.5.1 CFD for Turbine Film Coolingp. 820
7.5.2 CFD for Turbine Internal Coolingp. 823
7.5.3 CFD for Conjugate Heat Transfer and Film Coolingp. 825
7.5.4 CFD for Turbine Heat Transferp. 829
Referencesp. 830
8 Final Remarksp. 841
8.1 Turbine Heat Transfer and Film Coolingp. 841
8.2 Turbine Internal Cooling with Rotationp. 841
8.3 Turbine Edge Heat Transfer and Coolingp. 842
8.4 New Information from 2000 to 2010p. 842
8.5 Closurep. 843
Indexp. 845