Modular design for machine tools

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Title:

Personal Author:

Ito, Y. (Yoshimi), 1940-

Publication Information:

New York, NY : McGraw-Hil, 2008

ISBN:

9780071496605

Subject Term:

Computer-aided design

Modularity (Engineering)

Machine-tools

Available:*

Library	Item Barcode	Call Number	Material Type	Item Category 1	Status
Searching... PSZ JB	30000010158378	TA174 I86 2008	Open Access Book	Book	Searching... Unknown

Summary

Publisher's Note: Products purchased from Third Party sellers are not guaranteed by the publisher for quality, authenticity, or access to any online entitlements included with the product.

Harness the Latest Modular Design Methods to Increase Productivity, Save Time, and Reduce Costs in Manufacturing

Machine designers and toolmakers can turn to Modular Design for Machine Tools for a complete guide to designing and building machines using modular design methods. The information and techniques presented in this skills-building book will enable readers to shorten machine design time...improve reliability...reduce costs...and simplify service and repair.

Packed with over 100 detailed illustrations, this essential resource explores the basics of modular design...the methodology of machine tools... the description and application of machine tools...interfacial structural configuration in modular design...stationary and sliding joints...model theory and testing...and much more. Comprehensive and easy-to-use, Modular Design for Machine Tools includes:

Expert classification of machine tool joints Concise definitions of machine tool joints and characteristics Similarity evaluations of structural configurations Design formulas and features of single flat joints under dynamic loading Solved examples that illustrate and prove formulas Hard-to-find graphs for gear design, comparative tables for machine tool drives, and simplified electrical circuit designs

Inside This Cutting-Edge Modular Design Guide

* Part 1: Engineering Guide to Modular Design and Description/Methodology of Machine Tools * What Is Modular Design? * Engineering Guide to and Future Perspectives on Modular Design * Description of Machine Tools * Application of Machine Tools to Engineering Design * Part 2: Engineering Design for Machine Tool Joints-Interfacial Structural Configuration in Modular Design * Machine Tool Joints * Engineering Design Fundamentals * Practice and First-Hand Views of Related Engineering Developments: Stationary Joints and Sliding Joints * Engineering Knowledge of Other Joints * Measurement of Interface Pressure by Means of Ultrasonic Waves * Model Theory and Testing

Author Notes

Yoshimi Ito is Professor Emeritus of Tokyo Institute ofTechnology. He has written more than 100 research papers and is pastpresident of the Japan Society of Mechanical Engineers.

Preface	p. ix
Terminology and Abbreviations	p. xiii
Nomenclature	p. xix
Conversion Table	p. xxiii
Part 1 Engineering Guides of Modular Design and Description Methodology of Machine Tools
Chapter 1 Basic Knowledge: What Is the Modular Design?	p. 3
1.1 Definition and Overall View of Modular Design	p. 11
1.2 Advantageous and Disadvantageous Aspects of Modular Design	p. 17
1.3 A Firsthand View of Developing History and Representative Applications	p. 20
1.3.1 Application to TL and FTL	p. 27
1.3.2 Application to conventional machine tools	p. 40
1.3.3 Application to NC machine tools	p. 47
1.3.4 Different-kind generating modular design	p. 54
References	p. 60
Chapter 2 Engineering Guides and Future Perspectives of Modular Design	p. 63
2.1 Four Principles and Further Related Subjects	p. 64
2.2 Effective Tools and Methodology for Modular Design	p. 72
2.3 Classification of Modular Design Including Future Perspectives	p. 76
2.3.1 Modular design being widely employed	p. 78
2.3.2 Modular design in the very near future-a symptom of upheaval of new concepts	p. 80
2.4 Characteristic Features of Modular Design Being Used in Machine Tools of the Most Advanced Type	p. 86
2.4.1 System machines	p. 88
2.4.2 Machining complex and processing complex	p. 102
References	p. 108
Chapter 3 Description of Machine Tools	p. 111
3.1 Basic Knowledge about Functional and Structural Description Methods	p. 112
3.2 Details of Functional Description	p. 115
3.3 Details of Structural Description	p. 123
References	p. 128
Chapter 4 Application of Machine Tool Description to Engineering Design	p. 131
4.1 Application of Functional Description	p. 131
4.1.1 Classification of machining centers and its application to marketability analysis	p. 131
4.1.2 Analysis of machining function and its application to evaluate compatibility with production systems	p. 135
4.1.3 Automated generation of concept drawing	p. 138
4.1.4 Estimation of assembly accuracy in design stage	p. 148
4.2 Application of Structural Description	p. 149
4.2.1 Similarity evaluation of structural configuration-availability constraints of modular design	p. 150
4.2.2 Variant design for structural configuration	p. 157
4.2.3 Free design for structural configuration	p. 165
References	p. 171
Part 2 Engineering Design for Machine Tool Joints-Interfacial Structural Configuration in Modular Design
Chapter 5 Basic Knowledge of Machine Tool Joints	p. 175
5.1 Classification of Machine Tool Joints	p. 181
5.2 Definition of Machine Tool Joint and Representation of Joint Characteristics	p. 190
5.3 External Applied Loads to Be Considered and Fundamental Factors Governing Joint Characteristics	p. 196
5.4 Effects of Joint on Static and Dynamic Stiffness, and Thermal Behavior of Machine Tool as a Whole	p. 198
5.5 Firsthand View of Research History	p. 204
References	p. 210
Chapter 6 Fundamentals of Engineering Design and Characteristics of the Single Flat Joint	p. 213
6.1 Quick Notes for Single Flat Joint, Determination of Mathematical Model, and Fundamental Knowledge about Engineering Design Formulas	p. 214
6.2 Design Formulas for Normal Joint Stiffness and Related Research	p. 218
6.2.1 Expressions for static normal joint stiffness	p. 218
6.2.2 Representative researches into behavior of the single flat joint under normal loading	p. 225
6.3 Design Formulas for Tangential Joint Stiffness, Related Researches, and Peculiar Behavior of Microslip	p. 232
6.3.1 Expressions for static tangential joint stiffness	p. 232
6.3.2 Representative researches into behavior of the static tangential joint stiffness and the microslip	p. 233
6.3.3 Peculiar behavior of microslip	p. 243
6.4 Design Formulas for Damping Capacity and Related Researches	p. 246
6.4.1 Expressions for damping capacity	p. 247
6.4.2 Representative research into dynamic behavior	p. 252
6.5 Thermal Behavior of Single Flat Joint	p. 260
6.6 Forerunning Research into Single Flat Joint with Local Deformation	p. 267
References	p. 276
Supplement: Theoretical Proof of Ostrovskii's Expression	p. 278
Chapter 7 Design Guides, Practices, and Firsthand View of Engineering Developments-Stationary Joints	p. 281
7.1 Bolted Joint	p. 281
7.1.1 Design guides and knowledge-pressure cone and reinforcement remedies from structural configuration	p. 288
7.1.2 Engineering design for practices-suitable configuration of bolt pocket and arrangement of connecting bolts	p. 300
7.1.3 Engineering calculation for damping capacity	p. 311
7.1.4 Representative researches and their noteworthy achievements-static behavior	p. 320
7.1.5 Representative researches and their noteworthy achievements-dynamic behavior	p. 332
7.1.6 Representative researches and their noteworthy achievements-thermal behavior	p. 335
7.2 Foundation	p. 339
7.2.1 Engineering calculation for foundation	p. 345
7.2.2 Stiffness of leveling block	p. 347
References	p. 352
Supplement 1 Firsthand View for Researches in Engineering Design in Consideration of Joints	p. 354
Supplement 2 Influences of Joints on Positioning and Assembly Accuracy	p. 357
Supplement References	p. 357
Chapter 8 Design Guides, Practices, and Firsthand View of Engineering Developments-Sliding Joints	p. 359
8.1 Slideways	p. 363
8.1.1 Design knowledge-slideway materials	p. 370
8.1.2 Design knowledge-keep plate and gib configurations	p. 374
8.2 Linear Rolling Guideways (Linear Guide and Rolling Guideways)	p. 381
8.3 Main Spindle-Bearing Systems	p. 386
8.3.1 Static stiffness of rolling bearing	p. 389
8.3.2 Dynamic stiffness and damping capacity of rolling bearing	p. 395
8.4 Sliding Joints of Special Types	p. 400
8.4.1 Screw-and-nut feed driving systems	p. 401
8.4.2 Boring spindle of traveling type	p. 403
References	p. 406
Supplement: Deflection and Interface Pressure Distribution of Slideway	p. 407
Supplement Reference	p. 414
Chapter 9 Rudimentary Engineering Knowledge about Other Joints	p. 415
9.1 Joints for Light-Weighted Structures	p. 416
9.1.1 Welded joint	p. 417
9.1.2 Bonded joint	p. 432
9.2 Taper Connection	p. 438
9.3 Chucking	p. 447
References	p. 453
Appendix 1 Measurement of Interface Pressure by Means of Ultrasonic Waves	p. 455
A1.1 Principle of Measurement and Its Verification	p. 457
A1.2 Some Applications and Perspectives in the Very Near Future	p. 466
References	p. 478
Appendix 2 Model Testing and Theory	p. 481
A2.1 Model Testing and Theory for Structural Body Component	p. 482
A2.2 Model Testing in Consideration of Joints	p. 487
References	p. 492
Index	p. 493

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Author Notes

Table of Contents