Cover image for Machinery malfunction diagnosis and correction : vibration analysis and troubleshooting for the process industries
Title:
Machinery malfunction diagnosis and correction : vibration analysis and troubleshooting for the process industries
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Publication Information:
Upper Saddle River : Prentice Hall, 1998
ISBN:
9780132409469
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30000005005552 TJ153 E37 1998 Open Access Book Book
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Summary

Summary

Discusses the technology of analyzing process machinery malfunctions. This book begins with fundamental concepts of mechanical motion, and expands the basic models into acceptable simulations of real machines. It examines relationships between the actual machinery, the analytical model, and the vibration characteristics.


Table of Contents

1 Introduction
Machinery Categories
Chapter Descriptions
Bibliography
2 Dynamic Motion
Malfunction Considerations and Classifications
Fundamental Concepts
Vector Manipulation
Undamped Free Vibration
Case History 1 Piping System Dynamic Absorber
Free Vibration with Damping
Forced Vibration
Case History 2 Steam Turbine End Cover Resonance
Torsional Vibration
Bibliography
3 Rotor Mode Shapes
Mass and Support Distribution
Case History 3 Two Stage Compressor Rotor Weight Distribution
Inertia Considerations and Calculations
Damping Influence
Stiffness Influence
Critical Speed Transition
Mode Shape Measurement
Case History 4 Vertical Generator Mode Shape
Analytical Results
Case History 5 Eight Stage Compressor Mode Shape Change
Bibliography
4 Bearings and Supports
Fluid Film Radial Journal Bearings
Case History 6 Shaft Position In Gas Turbine Elliptical Bearings
Fluid Film Radial Bearing Clearance Measurements
Case History 7 Expander Journal Bearing Clearance
Bearing Supports Measurements and Calculations
Case History 8 Measured Steam Turbine Bearing Housing Stiffness
Case History 9 Measured Gas Turbine Bearing Housing Stiffness
Bearing Housing Damping
Fluid Film Thrust Bearings
Rolling Element Bearings
Before Considering Bearing Redesign
Bibliography
5 Analytical Rotor Modeling
Modeling Overview
Undamped Critical Speed
Case History 10 Mode Shapes for Turbine Generator Set
Case History 11 Torsional Analysis of Power Turbine and Pump
Stability and Damped Critical Speed Calculations
Case History 12 Complex Rotor Damped Analysis
Forced Response Calculations
Case History 13 Gas Turbine Response Correlation
Case History 14 Charge Gas Compressor with Internal Fouling
Case History 15 Hybrid Approach To A Vertical Mixer
Bibliography
6 Transducer Characteristics
Basic Signal Attributes
Proximity Displacement Probes
Velocity Coils
Piezoelectric Accelerometers
Pressure Pulsation Transducers
Specialized Transducers
Aspects of Vibration Severity
Bibliography
7 Dynamic Signal Characteristics
Electronic Filters
Time and Orbital Domain
Time and Frequency Domain
Case History 16 Steam Turbine Exhaust End Bearing Dilemma
Signal Summation
Case History 17 Opposed Induced Draft Fans
Amplitude Modulation
Case History 18 Loose and Unbalanced Compressor Wheel
Frequency Modulation
Case History 19 Gear Box with Excessive Backlash
Bibliography
8 Data Acquisition and Processing
Vibration Transducer Suite
Recording Instrumentation
Data Processing Instrumentation
Data Presentation Formats
Bibliography
9 Common Malfunctions
Synchronous Response
Mass Unbalance
Bent or Bowed Shaft
Case History 20 Repetitive Steam Turbine Rotor Bow
Eccentricity
Case History 21 Seven Element Gear Box Coupling Bore
Shaft Preloads
Resonant Response
Case History 22 Re-Excitation of Compressor Resonance
Machinery Stability
Case History 23 Warehouse Induced Steam Turbine Instability
Case History 24 Pinion Whirl During Coastdown
Mechanical Looseness
Case History 25 Loose Steam Turbine Bearing
Rotor Rubs
Cracked Shaft Behavior
Case History 26 Syngas Compressor with Cracked Shaft
Foundation Considerations
Case History 27 Floating Induced Draft Fan
Case History 28 Structural Influence of Insufficient Grout
Bibliography
10 Unique Behavior
Parallel ShaftTwo Element Gear Boxes
Case History 29 Herringbone Gear Box Tooth Failure
Epicyclic Gear Boxes
Case History 30 Star Gear Box Subsynchronous Motion
Process Fluid Excitations
Case History 31 Boiler Feed Water Pump Splitter Vane Failures
Case History 32 Hydro Turbine Draft Tube Vortex
Electrica