Cover image for Supply chain management and advanced planning : concepts, models, software and case studies
Title:
Supply chain management and advanced planning : concepts, models, software and case studies
Publication Information:
Berlin : Springer, 2000
ISBN:
9783540676829

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30000005171826 HD38.5 S97 2000 Open Access Book Book
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Summary

Summary

Supply Chain Management deals with organizational aspects of integrating legally separated firms as well as coordinating materials and information flows within a production-distribution network. The Enterprise Resources Planning systems being used for transaction handling and order execution in most firms today have been supplemented by Advanced Planning Systems (APS) for coordinating flows, exploiting bottlenecks and keeping due dates. This book provides insights into the concepts underlying APS. Special emphasis is given to modeling supply chains and implementing APS successfully.


Table of Contents

Hartmut StadtlerHartmut StadtlerChristopher Sürie and Michael WagnerHerbert Meyr and Jens Rohde and Hartmut StadtlerBernhard Fleischmann and Herbert Meyr and Michael WagnerHerbert Meyr and Michael Wagner and Jens RohdeMarc GoetschalckxMichael WagnerJens Rohde and Michael WagnerChristoph Kilger and Lorenz SchneeweissHartmut StadtlerBernhard FleischmannJens RohdeChristoph Kilger and Boris RenterChristoph KilgerChristoph KilgerUlrich WetterauerHerbert Meyr and Jens Rohde and Lorenz Schneeweiss and Michael WagnerMarco Richter and Volker StockrahmLorenz Schneeweiss and Ulrich WetterauerChristoph Kilger and Lorenz SchneeweissMichael Wagner and Herbert MeyrHartmut StadtlerHerbert MeyrHartmut StadtlerRobert KleinRobert Klein
Introductionp. 1
Referencesp. 4
Part I Basics of Supply Chain Management
1 Supply Chain Management - An Overviewp. 7
1.1 Definitionsp. 7
1.2 Building Blocksp. 9
1.3 Originsp. 19
Referencesp. 27
2 Supply Chain Analysisp. 29
2.1 Performance Measurementp. 29
2.2 Inventory Analysisp. 37
Referencesp. 42
3 Basics for Modellingp. 45
3.1 The SCOR-Modelp. 45
3.2 A Supply Chain Typologyp. 54
Referencesp. 69
4 Advanced Planningp. 71
4.1 What is Planning?p. 71
4.2 Planning Tasks Along the Supply Chainp. 76
4.3 Examples of Type-Specific Planning Tasks and Planning Conceptsp. 82
Referencesp. 95
Part II Concepts of Advanced Planning Systems
5 Structure of Advanced Planning Systemsp. 99
Referencesp. 104
6 Strategic Network Planningp. 105
6.1 A Verbal Formulation of the Strategic Network Design Problemp. 107
6.2 Successful Applications of Strategic Supply Chain Modelling-Based Designp. 115
6.3 Modelling Features in Current APSp. 117
6.4 Conclusionsp. 119
Referencesp. 120
7 Demand Planningp. 123
7.1 A Demand Planning Frameworkp. 123
7.2 Statistical Forecasting Techniquesp. 127
7.3 Incorporation of Judgmental Factorsp. 132
7.4 Additional Featuresp. 134
Referencesp. 141
8 Master Planningp. 143
8.1 The Decision Situationp. 144
8.2 Model Buildingp. 150
8.3 Generating a Planp. 158
Referencesp. 160
9 Demand Fulfilment and ATPp. 161
9.1 Available-to-Promise (ATP)p. 162
9.2 Allocated ATPp. 166
9.3 Order Promisingp. 171
Referencesp. 175
10 Production Planning and Schedulingp. 177
10.1 Description of the Decision Situationp. 177
10.2 How to Proceed from a Model to a Production Schedulep. 178
10.3 Model Buildingp. 181
10.4 Updating Production Schedulesp. 186
10.5 Number of Planning Levels and Limitationsp. 189
Referencesp. 193
11 Distribution and Transport Planningp. 195
11.1 Planning Situationsp. 195
11.2 Modelsp. 201
Referencesp. 209
12 Coordination and Integrationp. 211
12.1 Coordination of APS Modulesp. 211
12.2 Integration of APSp. 215
Referencesp. 222
13 Collaborative Planningp. 223
13.1 Introductionp. 224
13.2 Types of Collaborationsp. 226
13.3 A Generic Collaboration Processp. 231
13.4 Software Supportp. 235
Referencesp. 237
Part III Implementing Advanced Planning Systems
14 The Definition of a Supply Chain Projectp. 241
14.1 Supply Chain Reviewp. 242
14.2 Supply Chain Potential Analysisp. 251
14.3 Project Roadmapp. 255
Referencesp. 259
15 The Selection Processp. 261
15.1 Creation of a Short Listp. 262
15.2 Functional Requirementsp. 266
15.3 Implementation and Integrationp. 268
15.4 Post-implementationp. 271
Referencesp. 272
16 The Implementation Processp. 275
16.1 Project Definitionp. 275
16.2 Solution Designp. 280
16.3 Solution Detailsp. 284
16.4 Execution and Deploymentp. 287
16.5 Closep. 288
Referencesp. 289
Part IV Actual APS and Case Studies
17 Architecture of Selected APSp. 293
17.1 i2 Technologies - i2 Five.Twop. 293
17.2 J. D.Edwards - One World Xe Advanced Planningp. 297
17.3 SAP - APOp. 300
Referencesp. 304
18 Scheduling of Synthetic Granulatep. 305
18.1 Presentation of the Production Processp. 305
18.2 Special Planning Problemsp. 307
18.3 Modelling the Production Process in APO PP/DSp. 307
18.4 Consequences and Benefits of the APO PP/DS Implementationp. 318
18.5 Outlook - Further APO Implementations within this Companyp. 319
19 Semiconductor Manufacturingp. 321
19.1 Introductionp. 321
19.2 The Modelling Concept of i2 Rhythm Factory Plannerp. 327
19.3 Modellingp. 330
19.4 Model Communicationp. 333
19.5 Lessons Learnedp. 334
20 Computer Assemblyp. 335
20.1 Description of the Supply Chainp. 335
20.2 Scope and Expected Benefitsp. 339
20.3 Planning Processes in Detailp. 342
20.4 Integration of i2 with SAP R/3p. 350
21 Food and Beveragesp. 353
21.1 Description of the Supply Chainp. 353
21.2 The Architecture of the Planning Systemp. 356
21.3 Model Building in J.D. Edwards Strategic Network Optimizationp. 359
21.4 The Master Planning Modulep. 362
21.5 Concluding Remarksp. 369
Referencesp. 370
Part V Conclusions and Outlook
22 Conclusions and Outlookp. 373
Referencesp. 376
Part VI Supplement
23 Forecast Methodsp. 379
23.1 Forecasting for Seasonality and Trendp. 379
23.2 Initialization of Trend and Seasonal Coefficientsp. 385
Referencesp. 389
24 Linear and Mixed Integer Programmingp. 391
24.1 Linear Programmingp. 391
24.2 Pure Integer and Mixed Integer Programmingp. 395
24.3 Remarks and Recommendationsp. 399
Referencesp. 401
25 Genetic Algorithmsp. 403
25.1 General Ideap. 403
25.2 Populations and Individualsp. 404
25.3 Evaluation and Selection of Individualsp. 406
25.4 Recombination and Mutationp. 408
25.5 Conclusionsp. 409
Referencesp. 410
26 Constraint Programmingp. 411
26.1 Overview and General Ideap. 411
26.2 Constraint Satisfaction Problemsp. 412
26.3 Constraint Propagationp. 413
26.4 Search Algorithmsp. 415
26.5 Concluding Remarksp. 416
Referencesp. 417
Indexp. 419
About Contributorsp. 427