Title:
Supply chain management and advanced planning : concepts, models, software and case studies
Publication Information:
Berlin : Springer, 2000
ISBN:
9783540676829
Available:*
Library | Item Barcode | Call Number | Material Type | Item Category 1 | Status |
---|---|---|---|---|---|
Searching... | 30000005171826 | HD38.5 S97 2000 | Open Access Book | Book | Searching... |
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Summary
Summary
Supply Chain Management deals with organizational aspects of integrating legally separated firms as well as coordinating materials and information flows within a production-distribution network. The Enterprise Resources Planning systems being used for transaction handling and order execution in most firms today have been supplemented by Advanced Planning Systems (APS) for coordinating flows, exploiting bottlenecks and keeping due dates. This book provides insights into the concepts underlying APS. Special emphasis is given to modeling supply chains and implementing APS successfully.
Table of Contents
Introduction | p. 1 |
References | p. 4 |
Part I Basics of Supply Chain Management | |
1 Supply Chain Management - An Overview | p. 7 |
1.1 Definitions | p. 7 |
1.2 Building Blocks | p. 9 |
1.3 Origins | p. 19 |
References | p. 27 |
2 Supply Chain Analysis | p. 29 |
2.1 Performance Measurement | p. 29 |
2.2 Inventory Analysis | p. 37 |
References | p. 42 |
3 Basics for Modelling | p. 45 |
3.1 The SCOR-Model | p. 45 |
3.2 A Supply Chain Typology | p. 54 |
References | p. 69 |
4 Advanced Planning | p. 71 |
4.1 What is Planning? | p. 71 |
4.2 Planning Tasks Along the Supply Chain | p. 76 |
4.3 Examples of Type-Specific Planning Tasks and Planning Concepts | p. 82 |
References | p. 95 |
Part II Concepts of Advanced Planning Systems | |
5 Structure of Advanced Planning Systems | p. 99 |
References | p. 104 |
6 Strategic Network Planning | p. 105 |
6.1 A Verbal Formulation of the Strategic Network Design Problem | p. 107 |
6.2 Successful Applications of Strategic Supply Chain Modelling-Based Design | p. 115 |
6.3 Modelling Features in Current APS | p. 117 |
6.4 Conclusions | p. 119 |
References | p. 120 |
7 Demand Planning | p. 123 |
7.1 A Demand Planning Framework | p. 123 |
7.2 Statistical Forecasting Techniques | p. 127 |
7.3 Incorporation of Judgmental Factors | p. 132 |
7.4 Additional Features | p. 134 |
References | p. 141 |
8 Master Planning | p. 143 |
8.1 The Decision Situation | p. 144 |
8.2 Model Building | p. 150 |
8.3 Generating a Plan | p. 158 |
References | p. 160 |
9 Demand Fulfilment and ATP | p. 161 |
9.1 Available-to-Promise (ATP) | p. 162 |
9.2 Allocated ATP | p. 166 |
9.3 Order Promising | p. 171 |
References | p. 175 |
10 Production Planning and Scheduling | p. 177 |
10.1 Description of the Decision Situation | p. 177 |
10.2 How to Proceed from a Model to a Production Schedule | p. 178 |
10.3 Model Building | p. 181 |
10.4 Updating Production Schedules | p. 186 |
10.5 Number of Planning Levels and Limitations | p. 189 |
References | p. 193 |
11 Distribution and Transport Planning | p. 195 |
11.1 Planning Situations | p. 195 |
11.2 Models | p. 201 |
References | p. 209 |
12 Coordination and Integration | p. 211 |
12.1 Coordination of APS Modules | p. 211 |
12.2 Integration of APS | p. 215 |
References | p. 222 |
13 Collaborative Planning | p. 223 |
13.1 Introduction | p. 224 |
13.2 Types of Collaborations | p. 226 |
13.3 A Generic Collaboration Process | p. 231 |
13.4 Software Support | p. 235 |
References | p. 237 |
Part III Implementing Advanced Planning Systems | |
14 The Definition of a Supply Chain Project | p. 241 |
14.1 Supply Chain Review | p. 242 |
14.2 Supply Chain Potential Analysis | p. 251 |
14.3 Project Roadmap | p. 255 |
References | p. 259 |
15 The Selection Process | p. 261 |
15.1 Creation of a Short List | p. 262 |
15.2 Functional Requirements | p. 266 |
15.3 Implementation and Integration | p. 268 |
15.4 Post-implementation | p. 271 |
References | p. 272 |
16 The Implementation Process | p. 275 |
16.1 Project Definition | p. 275 |
16.2 Solution Design | p. 280 |
16.3 Solution Details | p. 284 |
16.4 Execution and Deployment | p. 287 |
16.5 Close | p. 288 |
References | p. 289 |
Part IV Actual APS and Case Studies | |
17 Architecture of Selected APS | p. 293 |
17.1 i2 Technologies - i2 Five.Two | p. 293 |
17.2 J. D.Edwards - One World Xe Advanced Planning | p. 297 |
17.3 SAP - APO | p. 300 |
References | p. 304 |
18 Scheduling of Synthetic Granulate | p. 305 |
18.1 Presentation of the Production Process | p. 305 |
18.2 Special Planning Problems | p. 307 |
18.3 Modelling the Production Process in APO PP/DS | p. 307 |
18.4 Consequences and Benefits of the APO PP/DS Implementation | p. 318 |
18.5 Outlook - Further APO Implementations within this Company | p. 319 |
19 Semiconductor Manufacturing | p. 321 |
19.1 Introduction | p. 321 |
19.2 The Modelling Concept of i2 Rhythm Factory Planner | p. 327 |
19.3 Modelling | p. 330 |
19.4 Model Communication | p. 333 |
19.5 Lessons Learned | p. 334 |
20 Computer Assembly | p. 335 |
20.1 Description of the Supply Chain | p. 335 |
20.2 Scope and Expected Benefits | p. 339 |
20.3 Planning Processes in Detail | p. 342 |
20.4 Integration of i2 with SAP R/3 | p. 350 |
21 Food and Beverages | p. 353 |
21.1 Description of the Supply Chain | p. 353 |
21.2 The Architecture of the Planning System | p. 356 |
21.3 Model Building in J.D. Edwards Strategic Network Optimization | p. 359 |
21.4 The Master Planning Module | p. 362 |
21.5 Concluding Remarks | p. 369 |
References | p. 370 |
Part V Conclusions and Outlook | |
22 Conclusions and Outlook | p. 373 |
References | p. 376 |
Part VI Supplement | |
23 Forecast Methods | p. 379 |
23.1 Forecasting for Seasonality and Trend | p. 379 |
23.2 Initialization of Trend and Seasonal Coefficients | p. 385 |
References | p. 389 |
24 Linear and Mixed Integer Programming | p. 391 |
24.1 Linear Programming | p. 391 |
24.2 Pure Integer and Mixed Integer Programming | p. 395 |
24.3 Remarks and Recommendations | p. 399 |
References | p. 401 |
25 Genetic Algorithms | p. 403 |
25.1 General Idea | p. 403 |
25.2 Populations and Individuals | p. 404 |
25.3 Evaluation and Selection of Individuals | p. 406 |
25.4 Recombination and Mutation | p. 408 |
25.5 Conclusions | p. 409 |
References | p. 410 |
26 Constraint Programming | p. 411 |
26.1 Overview and General Idea | p. 411 |
26.2 Constraint Satisfaction Problems | p. 412 |
26.3 Constraint Propagation | p. 413 |
26.4 Search Algorithms | p. 415 |
26.5 Concluding Remarks | p. 416 |
References | p. 417 |
Index | p. 419 |
About Contributors | p. 427 |