Cover image for Multiphase flow metering
Title:
Multiphase flow metering
Personal Author:
Series:
Developments in petroleum science ; v. 54

Developments in petroleum science ; v. 54.
Edition:
1st ed.
Publication Information:
Amsterdam ; Boston : Elsevier, 2010.
Physical Description:
ix, 329 p. : ill. ; 24 cm.
ISBN:
9780444529916
Abstract:
Over the last two decades the development, evaluation and use of MFM systems has been a major focus for the Oil & Gas industry worldwide. Since the early 1990's, when the first commercial meters started to appear, there have been around 2,000 field applications of MFM for field allocation, production optimisation and well testing. So far, many alternative metering systems have been developed, but none of them can be referred to as generally applicable or universally accurate. Both established and novel technologies suitable to measure the flow rates of gas, oil and water in a three-phase flow are reviewed and assessed within this book. Those technologies already implemented in the various commercial meters are evaluated in terms of operational and economical advantages or shortcomings from an operator point of view. The lessons learned about the practical reliability, accuracy and use of the available technology is discussed. The book suggests where the research to develop the next generation of MFM devices will be focused in order to meet the as yet unsolved problems. The book provides a critical and independent review of the current status and future trends of MFM, supported by the authors' strong background on multiphase flow and by practical examples. These are based on the authors' direct experience on MFM, gained over many years of research in connection with both operators and service companies-- Source other than Library of Congress.

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Summary

Summary

Over the last two decades the development, evaluation and use of MFM systems has been a major focus for the Oil & Gas industry worldwide. Since the early 1990's, when the first commercial meters started to appear, there have been around 2,000 field applications of MFM for field allocation, production optimisation and well testing. So far, many alternative metering systems have been developed, but none of them can be referred to as generally applicable or universally accurate. Both established and novel technologies suitable to measure the flow rates of gas, oil and water in a three-phase flow are reviewed and assessed within this book. Those technologies already implemented in the various commercial meters are evaluated in terms of operational and economical advantages or shortcomings from an operator point of view. The lessons learned about the practical reliability, accuracy and use of the available technology is discussed. The book suggests where the research to develop the next generation of MFM devices will be focused in order to meet the as yet unsolved problems. The book provides a critical and independent review of the current status and future trends of MFM, supported by the authors' strong background on multiphase flow and by practical examples. These are based on the authors' direct experience on MFM, gained over many years of research in connection with both operators and service companies. As there are currently no books on the subject of Multiphase Flow Metering for the Oil & Gas industry, this book will fill in the gap and provide a theoretical and practical reference for professionals, academics, and students.


Author Notes

Professor Hewitt is an Emeritus Professor of Chemical Engineering at Imperial College London. Professor Hewitt has worked on a variety of subjects in the general field of chemical engineering but his speciality for several decades now has been in mutliphase flow systems, with particular reference to channel flow and heat transfer. He has published many papers and books in this industrially important area and has lectured on the subject widely throughout the world. He has had a wide experience of industrial application through extensive consultancy and contract work and through his founding of the Heat Transfer and Fluid Flow Service (HTFS) at Harwell and Hexxcell Ltd., a spin-out of Imperial College London operating in the area of heat transfer and energy efficiency. Professor Hewitt's contributions to the field have been recognised by his election to the Royal Academy of Engineering (1985), the Royal Society (1990), and the US National Academy of Engineering (1998) in addition to several international awards including Donald Q. Kern Award by AIChE (1981), Max Jakob Award by ASME (1995), and the Luikov Medal by ICHMT (1997). In 2007, he was presented the Global Energy Prize by Vladimir Putin at the World Economic Forum.


Table of Contents

1 Multiphase Flow Fundamentalsp. 1
1.1 Introduction to Multiphase Flowp. 1
1.2 Brief History of Multiphase Flowp. 3
1.3 Types of Multiphase Flows, Flow Patterns and Flow-Pattern Mapsp. 5
1.3.1 Gas-liquid flowsp. 6
1.3.2 Liquid-liquid flowsp. 10
1.3.3 Gas-liquid-liquid flowsp. 11
1.3.4 Solid-Liquid-liquid-gas flowsp. 13
1.4 Significance of Flow Structure and Development in MFMp. 13
1.5 Modelling of Multiphase Flowp. 14
1.5.1 Empiricalp. 14
1.5.2 Phenomenologicalp. 14
1.5.3 Multifluidp. 15
1.5.4 Interface trackingp. 15
1.6 Steady-State, Pseudo Steady-State and Transient Multiphase Flowsp. 15
Referencesp. 16
2 Introduction to Multiphase Flow Meteringp. 19
2.1 What is MFM?p. 19
2.2 Brief History of MFMp. 19
2.3 Applications of MFM to the Oil and Gas Industryp. 20
2.3.1 Layout of production facilitiesp. 21
2.3.2 Well testingp. 21
2.3.3 Reservoir managementp. 23
2.3.4 Production allocationp. 23
2.3.5 Production monitoringp. 25
2.3.6 Subsea/downhole meteringp. 25
2.3.7 Costsp. 26
2.4 MFM Trendsp. 27
2.5 What Do We Expect From MFM?p. 28
2.6 Key Factors for the Selection of MFM Solutionsp. 28
2.6.1 Confidence in a particular techniquep. 29
2.6.2 Health, safety and environmental issuesp. 29
2.6.3 Measurement intrusivenessp. 29
2.6.4 Gas void fractionp. 29
2.6.5 Operating envelopep. 29
2.6.6 Tool dimensionsp. 30
2.6.7 Calibration over field lifep. 30
2.6.8 Costsp. 3
2.6.9 Assistance from manufacturersp. 30
2.6.10 Marinisation experiencep. 30
2.6.11 Meter orientation and locationp. 30
2.6.12 Standalone versus integrated packagep. 31
Referencesp. 31
3 Multiphase Flow Metering Principlesp. 33
3.1 MFM Fundamentalsp. 33
3.2 Categories of Instrumentsp. 35
3.2.1 Density, ?p. 35
3.2.2 Velocity, ?vp. 35
3.2.3 Momentum, ?v²p. 35
3.2.4 Mass Flow, ?vp. 36
3.2.5 Elemental analysisp. 36
3.3 The Four Possible Routes to MFMp. 37
3.4 Options for Measurementp. 40
3.5 Possible Device Combinationsp. 41
3.5.1 Techniques depending on homogenisationp. 41
3.5.2 Techniques not dependent on homogenisationp. 44
3.5.3 Techniques depending on flow separationp. 44
4 Key Multiphase Flow Metering Techniquesp. 47
4.1 Density Measurementp. 47
4.1.1 Weighing of pipep. 47
4.1.2 The vibrating tube densitometerp. 50
4.1.3 Acoustic attenuationp. 52
4.1.4 Impedancep. 54
4.1.5 Single-beam gamma densitometerp. 61
4.1.6 Broad-beam gamma densitometerp. 66
4.1.7 Multi-beam gamma densitometerp. 71
4.1.8 Gamma-ray scatteringp. 76
4.1.9 Neutron absorptionp. 79
4.1.10 Neutron scatteringp. 83
4.1.11 Microwave attenuationp. 88
4.1.12 Internal (GRAB) samplingp. 92
4.1.13 Isokinetic samplingp. 94
4.1.14 Infraredp. 97
4.1.15 Tomographyp. 99
4.2 Velocity Measurementp. 107
4.2.1 Turbine flow metersp. 107
4.2.2 Vortex shedding meterp. 112
4.2.3 Acoustic velocity (pulse and return)p. 115
4.2.4 Acoustic cross-correlationp. 117
4.2.5 Electromagnetic flow meterp. 119
4.2.6 Pulsed photon activationp. 122
4.2.7 Pulsed neutron activationp. 125
4.2.8 Radioactive tracer methodsp. 131
4.2.9 Optical particle-tracking methodsp. 138
4.3 Momentum Flux Measurementp. 139
4.3.1 Orifice flow meterp. 139
4.3.2 Variable area orificep. 145
4.3.3 Venturi flow meterp. 147
4.3.4 Pilot tubep. 155
4.3.5 Tube pressure dropp. 159
4.3.6 Pressure fluctuation signalsp. 161
4.4 Momentum Flux Measurementp. 163
4.4.1 True mass flow meterp. 163
4.4.2 Gyroscopic/Coriolis mass flow metersp. 167
4.5 Elemental Analysisp. 170
4.5.1 Neutron interrogationp. 170
4.5.2 Multi-energy gamma densitometerp. 174
Referencesp. 177
5 Current Status and Limitations of Multiphase Flow Meteringp. 191
5.1 Fundamentals of Error Theoryp. 191
5.1.1 Error definitionsp. 191
5.1.2 Random errorp. 193
5.1.3 Systematic errorp. 193
5.1.4 Error propagationp. 198
5.2 What Can MFM Really Do?p. 201
5.2.1 Flow regime and frequency of the measurementsp. 202
5.2.2 Flowing conditions (e.g. steady state or transient)p. 202
5.2.3 Quality of the sensors signalsp. 203
5.2.4 Instrument ærangeabilityÆp. 203
5.2.5 Accuracy and frequency of the calibrationp. 205
5.2.6 Hydrocarbon fluid characterisationp. 205
5.2.7 Flow assurance issuesp. 211
5.2.8 Uncertainty inherent in MFM technologyp. 212
5.2.9 Models used to interpret the raw measurementsp. 214
5.2.10 Error propagation within the æblack boxÆp. 220
5.3 Required Accuracy and Regulationsp. 224
Referencesp. 227
6 Wet Gas Metering Applicationsp. 229
6.1 Critical Review of Wet Gas Definitionsp. 229
6.1.1 Origins and limitations of current wet gas definitionsp. 230
6.2 Issues Related to Defining and Metering Wet Gasp. 237
6.3 An Example of Wet Gas Meter: The ANUMET Systemp. 238
Referencesp. 248
7 Heavy Oil Metering Applicationsp. 251
7.1 Introduction to Heavy Oilsp. 251
7.1.1 Definitionsp. 251
7.1.2 Formation processes and compositionp. 251
7.2 Heavy Oil Recovery Methodsp. 252
7.2.1 Cold recovery methodsp. 253
7.2.2 Thermal recovery methodsp. 254
7.3 Heavy Oil Metering Challengesp. 255
7.3.1 Composition effectsp. 256
7.3.2 Viscosity and density effectsp. 257
7.3.3 High temperature effects on metering hardwarep. 264
Referencesp. 264
8 Non-Conventional MFM Solutionsp. 267
8.1 Using Choke Valves as MFM'sp. 267
8.1.1 Introduction to choke valvesp. 267
8.1.2 Review of choke valve modelsp. 270
8.1.3 A choke valve metering systemp. 272
8.2 Integration of Conventional Hardware, Fluid Dynamic Models and Artificial Intelligence Algorithmsp. 274
8.2.1 Review of Al techniquesp. 275
8.2.2 A combination of neural networks and MFM, using a venturi tube and a density meterp. 277
8.2.3 Integration of in-line MFM, ad hoc measurements at the wellhead and AIp. 285
Referencesp. 292
9 Flow Loops for Validating and Testing Multiphase Flow Metersp. 295
9.1 Using Flow Loops to Verify the Performance of MFMsp. 295
9.2 Main Criteria for the Classification of Flow Loopsp. 297
9.3 Instrumentationp. 301
9.4 Future Needsp. 301
Referencesp. 301
10 Reserves Estimation and Production Allocation with MFMp. 303
10.1 Reserves Estimation and Metering Uncertaintyp. 303
10.1.1 Uncertainty in the value of HOIPp. 305
10.1.2 Definition of reserves and reporting standardsp. 305
10.1.3 Application of new technology to enhance well productivityp. 306
10.1.4 Change in asset operatorship or business modelp. 307
10.1.5 Metering error when measuring produced volumesp. 308
10.2 Production Allocation and Metering Uncertaintyp. 309
10.2.1 Pro-rata allocation, using relative throughput as a basisp. 310
10.2.2 Mass balance and quality adjustment allocationp. 310
10.2.3 Other allocation methodsp. 311
10.2.4 Metering uncertaintyp. 312
Referencesp. 313
Subject Indexp. 315