Identifying waste on the shopfloor

Library	Item Barcode	Call Number	Material Type	Item Category 1	Status
Searching... PSZ JB	30000010214626	TS176 I33 2002	Open Access Book	Book	Searching... Unknown
Searching... PSZ KL	30000010130018	TS176 I33 2002	Open Access Book	Book	Searching... Unknown

Like all Shopfloor Series books, Identifying Waste on the Shopfloor presents concepts and tools in simple and accessible language. The book includes many illustrations and examples to explain basic concepts and some of the challenges that are encountered when looking for and eliminating waste.

Identifying Waste on the Shopfloor is the ideal compliment to 5S, TPM, and other tools for building a lean manufacturing operation.

Productivity's Shopfloor Series books offer a simple, cost-effective approach for building basic knowledge about key manufacturing improvement topics. Identifying Waste on the Shopfloor and all our Shopfloor Series books include innovative instructional features that are the signature of the series. The goal: to place powerful and proven improvement tools in the hands of your entire workforce.

Publisher's Message	p. ix
Getting Started	p. xi
The Purpose of This Book	p. xi
What This Book Is Based On	p. xi
Two Ways to Use This Book	p. xii
How to Get the Most Out of Your Reading	p. xii
An Overview of the Contents	p. xiv
Chapter 1. What Is Waste?	p. 1
What Is Waste?	p. 2
Value-added	p. 3
Why Does Waste Occur?	p. 4
Manufacturing	p. 4
Conveyance	p. 4
Inspection	p. 4
Equipment	p. 4
Control/management	p. 5
How Does Waste Take Root?	p. 5
The Classification of Waste	p. 7
The Three MUs	p. 7
The 5M + Q + S	p. 7
The Flow of Goods	p. 8
The Seven Deadly Wastes	p. 10
The Benefits of Identifying and Eliminating Waste	p. 12
To the Company	p. 12
To Shopfloor Workers	p. 12
In Conclusion	p. 13
Summary	p. 13
Reflections	p. 14
Chapter 2. The Seven Deadly Wastes	p. 15
Overproduction	p. 16
Causes of Overproduction	p. 17
How to Eliminate Overproduction	p. 17
Overproduction Checklist	p. 17
Inventory	p. 18
Causes of Inventory	p. 18
How to Eliminate Inventory	p. 20
Inventory Checklist	p. 20
Conveyance	p. 21
Causes of Conveyance	p. 23
How to Eliminate Conveyance	p. 23
Conveyance Checklist	p. 24
Defects	p. 24
Causes of Defects	p. 24
How to Eliminate Defects	p. 25
Defects Checklist	p. 26
Processing Waste	p. 26
Causes of Processing Waste	p. 29
How to Eliminate Processing Waste	p. 29
Processing Waste Checklist	p. 29
Operation Waste	p. 30
Causes of Operation Waste	p. 30
How to Eliminate Operation Waste	p. 30
Operation Waste Checklist	p. 31
Idle time	p. 32
Causes of Idle Time	p. 32
How to Eliminate Idle Time	p. 33
Idle Time Checklist	p. 33
In Conclusion	p. 34
Summary	p. 34
Reflections	p. 36
Chapter 3. How to Discover Waste	p. 37
Using the Back Door	p. 38
Bringing Latent Waste to the Surface	p. 39
Analyzing Current Conditions	p. 40
The Arrow Diagram	p. 40
The Summary Chart of Flow Analysis	p. 43
The Operations Analysis Table	p. 44
The Standard Operations Combination Chart	p. 45
The Workshop Checklist for Major Waste Finding	p. 47
In Conclusion	p. 49
Summary	p. 49
Reflections	p. 50
Chapter 4. How to Remove Waste	p. 51
Adopting the Necessary Attitude	p. 52
Removing Waste in the Movement of Goods	p. 53
Retention and Conveyance	p. 54
Process Waiting	p. 56
Lot Waiting	p. 57
Removing Waste in the Actions of People	p. 60
Adopt Seventeen Principles	p. 61
Removing Waste in the Way People, Goods, and Machines Are Combined	p. 62
In Conclusion	p. 66
Summary	p. 66
Reflections	p. 68
Chapter 5. How to Prevent Waste	p. 69
Standardization	p. 70
Visual and Auditory Controls	p. 71
Red-tagging	p. 71
Signboards	p. 71
Outlining	p. 72
Andons	p. 72
Kanban	p. 72
Pitch and Inspection Buzzers	p. 73
The 5W and 1H Sheet	p. 73
Five Key Concepts for Asking "Why" and "How"	p. 75
Pointing to the Future	p. 76
In Conclusion	p. 77
Summary	p. 77
Reflections	p. 78
Chapter 6. Reflections and Conclusions	p. 79
An Implementation Summary	p. 80
Reflecting on What You've Learned	p. 82
Opportunities for Further Learning	p. 82
Conclusions	p. 82
Additional Resources Related to Identifying and Eliminating Waste	p. 83
The Shopfloor Series Books	p. 83
Other Books and Videos	p. 85
Newsletter	p. 88
Training and Consulting	p. 88
Website	p. 88
About the Productivity Press Development Team	p. 89

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