Cover image for Power-plant control and instrumentation : the control of boilers and HRSG systems
Title:
Power-plant control and instrumentation : the control of boilers and HRSG systems
Personal Author:
Publication Information:
U. K. : Institution of Electrical Engineers, 2000
ISBN:
9780852967652
Subject Term:

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30000004566703 TJ288 L56 2000 Open Access Book Book
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30000010229521 TJ288 L56 2000 Open Access Book Book
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Summary

Summary

This book provides a practical and comprehensive analysis of control systems for boilers and HRSGs (heat-recovery steam generators) in a variety of applications from waste-to-energy plants through to combined-cycle gas-turbine power stations (CCGTs).

It describes process transmitters, advanced DCS configurations and final elements such as control valves and dampers. Basics such as methods of connecting instruments to the process are explained while more advanced discussions of the design features of distributed control systems are also included. At every stage, emphasis is given to the complex, multivariable, interactive nature of steam-raising plant and to the importance of dealing with the problems that result.

Chapters are devoted to the application of modern nomenclature systems and to the documentation required to ensure that the equipment and systems meet all the requirements of performance, accuracy, safety and maintainability.

This book will provide invaluable practical guidance for systems engineers, operators, maintenance staff and specifiers of power plant control and instrumentation (C&I) systems.

This book will provide invaluable practical guidance for systems engineers, operators, maintenance staff and specifiers of power plant control and instrumentation (C&I) systems.

This book will provide invaluable practical guidance for systems engineers, operators, maintenance staff and specifiers of power plant control and instrumentation (C&I) systems.

This book will provide invaluable practical guidance for systems engineers, operators, maintenance staff and specifiers of power plant control and instrumentation (C&I) systems.


Author Notes

David Lindsley is a Fellow of the Institution of Electrical Engineers, a Fellow of the Institute of Marine Engineers and a Senior Member of the Instrument Society of America. He provides consultancy services to the power and process industries


Table of Contents

Prefacep. ix
Diagrammatic symbolsp. xiii
Abbreviations and terms used in this bookp. xv
1 The basics of steam generation and usep. 1
1.1 Why an understanding of steam is neededp. 1
1.2 Boiling: the change of state from water to steamp. 2
1.3 The nature of steamp. 4
1.4 Thermal efficiencyp. 9
1.5 The gas turbine and combined-cycle plantsp. 10
1.6 Summaryp. 12
2 The steam and water circuitsp. 13
2.1 Steam generation and usep. 13
2.2 The steam turbinep. 15
2.3 The condensate and feed-water systemp. 17
2.4 The feed pumps and valvesp. 21
2.5 The water and steam circuits of HRSG plantp. 21
2.6 Summaryp. 23
3 The fuel, air and flue-gas circuitsp. 25
3.1 The furnacep. 25
3.2 The air and gas circuitsp. 27
3.3 Fuel systemsp. 35
3.4 Igniter systemsp. 44
3.5 Burner-management systemsp. 45
3.6 Gas turbines in combined-cycle applicationsp. 46
3.7 Summaryp. 46
4 Setting the demand for the steam generatorp. 49
4.1 Nature of the demandp. 49
4.2 Setting the demand in power-station applicationsp. 50
4.3 The master demand in a power-station applicationp. 53
4.4 Load demand in combined heat and power plantsp. 59
4.5 Waste-to-energy plantsp. 60
4.6 Summaryp. 61
5 Combustion and draught controlp. 63
5.1 The principles of combustion controlp. 64
5.2 Working with multiple fuelsp. 79
5.3 The control of coal millsp. 81
5.4 Draught controlp. 91
5.5 Binary control of the combustion systemp. 95
5.6 Summaryp. 100
6 Feed-water control and instrumentationp. 103
6.1 The principles of feed-water controlp. 103
6.2 One, two and three-element controlp. 103
6.3 Measuring and displaying the drum levelp. 112
6.4 The mechanisms used for feed-water controlp. 121
6.5 Pumpsp. 127
6.6 De-aerator controlp. 131
6.7 Summaryp. 134
7 Steam-temperature controlp. 135
7.1 Why steam-temperature control is neededp. 135
7.2 The spray-water attemperatorp. 136
7.3 Temperature control with tilting burnersp. 150
7.4 Controlling the temperature of reheated steamp. 151
7.5 Gas recyclingp. 152
7.6 Summaryp. 152
8 Control equipment practicep. 153
8.1 A typical DCS configurationp. 153
8.2 Interconnections between the systemsp. 157
8.3 Equipment selection and environmentp. 158
8.4 Mechanical factors and ergonomicsp. 159
8.5 Electrical actuatorsp. 168
8.6 Hydraulic actuatorsp. 168
8.7 Cablingp. 169
8.8 Electromagnetic compatibilityp. 169
8.9 Reliability of Systemsp. 172
8.10 Summaryp. 180
9 Requirements definition and equipment nomenclaturep. 183
9.1 Overviewp. 183
9.2 Defining the requirementsp. 183
9.3 The KKS equipment identification systemp. 186
9.4 Summaryp. 195
10 Upgrading and refurbishing systemsp. 197
10.1 The reasons behind the changesp. 198
10.2 Living with changep. 199
10.3 Making the decision to changep. 201
10.4 A refurbishment case studyp. 202
10.5 Why refurbish?p. 204
10.6 Documenting the present system configurationp. 205
10.7 Summaryp. 205
Further readingp. 209
Indexp. 213