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Cover image for Power-switching converters : medium and high power
Title:
Power-switching converters : medium and high power
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Publication Information:
Boca Raton, FL : CRC/Taylor & Francis, 2006
ISBN:
9780824726256

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30000010104931 TK7872.C8 N42 2006 Open Access Book Book
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30000010145177 TK7872.C8 N42 2006 Open Access Book Book
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Summary

Summary

Power converters are at the heart of modern power electronics. From automotive power systems to propulsion for large ships, their use permeates through industrial, commercial, military, and aerospace applications of various scales. Having reached a point of saturation where we are unlikely to see many new and revolutionary technologies, industry now seeks to optimize and standardize the performance of these devices. Power-Switching Converters: Medium and High Power examines the characteristics and operating principles of these systems in terms of how to increase their efficiency and produce them at lower cost.

This book begins with an introduction to the field, placing the technology in its business context to highlight the current trends and issues facing the modern power engineer. The remainder of the book provides a detailed examination of three-phase power switching converters, including the various problems and solutions involved in different applications. It discusses high-power semiconductor devices, pulse-width modulation (PWM) principles and algorithms for various implementations, closed-loop current control, component-minimized topologies, power grid interface, parallel and interleaved power converters, and practical aspects such as protection and thermal management.

Filling the gap between textbooks and technical papers, Power-Switching Converters: Medium and High Power offers practical solutions to current industrial demands with a focus on the particular business needs of performance quality and cost efficiency. It also serves as an excellent textbook for graduate study.


Table of Contents

Chapter 1 Introduction to Medium- and High-Power Switching Convertersp. 1
1.1 Market for Medium- and High-Power Convertersp. 1
1.2 Adjustable Speed Drivesp. 6
1.2.1 AC/DC Converterp. 6
1.2.2 Intermediate Circuitp. 7
1.2.3 DC Capacitor Bankp. 8
1.2.4 Soft-Charge Circuitp. 8
1.2.5 DC Reactorp. 9
1.2.6 Brake Circuitp. 9
1.2.7 Three-Phase Inverterp. 10
1.2.8 Protection Circuitsp. 10
1.2.9 Sensorsp. 10
1.2.10 Motor Connectionp. 10
1.2.11 Controllerp. 11
1.3 Grid Interfaces or Distributed Generationp. 12
1.3.1 Grid Harmonicsp. 13
1.3.2 Power Factorp. 13
1.3.3 DC Current Injectionp. 13
1.3.4 Electro-Magnetic Compatibility and Electro-Magnetic Inferencep. 14
1.3.5 Frequency and Voltage Variationsp. 15
1.3.6 Maximum Power Connected at Low-Voltage Gridp. 15
1.4 Multi-Converter Power Electronic Systemsp. 16
1.5 Conclusionp. 17
Referencesp. 17
Chapter 2 High-Power Semiconductor Devicesp. 19
2.1 A View of the Power Semiconductor Marketp. 19
2.2 Power MOSFETsp. 21
2.2.1 Operationp. 21
2.2.2 Controlp. 26
2.3 Insulated Gate Bipolar Transistorsp. 27
2.3.1 Operationp. 27
2.3.2 Control, Gate-Driversp. 28
2.3.3 Protectionp. 30
2.3.4 Power Loss Estimationp. 31
2.3.5 Active Gate-Driversp. 33
2.4 Gate Turn-Off Thyristorsp. 36
2.5 Advanced Power Devicesp. 36
2.6 Problemsp. 37
Referencesp. 37
Chapter 3 Basic Three-Phase Invertersp. 39
3.1 High-Power Devices Operated as Simple Switchesp. 39
3.2 Inverter Leg with Inductive Load Operationp. 40
3.3 What Is a PWM Algorithm?p. 41
3.4 Basic Three-Phase Voltage Source Inverter: Operation and Functionsp. 44
3.5 Performance Indices: Definitions and Terms Used in Different Countriesp. 49
3.5.1 Frequency Analysisp. 49
3.5.2 Modulation Index for Three-Phase Convertersp. 55
3.5.3 Performance Indicesp. 55
3.5.3.1 Content in Fundamental (z)p. 55
3.5.3.2 Total Harmonic Distortion (THD) Coefficientp. 55
3.5.3.3 Harmonic Current Factor (HCF)p. 55
3.5.3.4 Current Distortion Factorp. 57
3.6 Direct Calculation of Harmonic Spectrum from Inverter Waveformsp. 57
3.6.1 Decomposition in Quasi-Rectangular Waveformsp. 58
3.6.2 Vectorial Methodp. 59
3.7 Preprogrammed PWM for Three-Phase Invertersp. 60
3.7.1 Preprogrammed PWM for Single-Phase Inverterp. 61
3.7.2 Preprogrammed PWM for Three-Phase Inverterp. 64
3.7.3 Binary-Programmed PWMp. 66
3.8 Modeling a Three-Phase Inverter with Switching Functionsp. 67
3.9 Braking Leg in Power Converters for Motor Drivesp. 68
3.10 DC Bus Capacitor within an AC/DC/AC Power Converterp. 69
3.11 Conclusionp. 72
3.12 Problemsp. 72
Referencesp. 73
Chapter 4 Carrier-Based Pulse Width Modulation and Operation Limitsp. 75
4.1 Carrier-Based Pulse Width Modulation Algorithms: Historical Importancep. 75
4.2 Carrier-Based PWM Algorithms with Improved Referencep. 77
4.3 PWM Used within Volt/Hertz Drives: Choice of Number of Pulses Based on the Desired Current Harmonic Factorp. 83
4.3.1 Operation in the Low-Frequencies Range (Below Nominal Frequency)p. 84
4.3.2 High Frequencies (> 60 Hz)p. 86
4.4 Implementation of Harmonic Reduction with Carrier PWMp. 86
4.5 Limits of Operation: Minimum Pulse Widthp. 89
4.5.1 Avoiding Pulse Dropping by Harmonic Injectionp. 95
4.6 Limits of Operationp. 101
4.6.1 Deadtimep. 101
4.6.2 Zero Current Clampingp. 105
4.6.3 Overmodulationp. 106
4.6.3.1 Voltage Gain Linearizationp. 107
4.7 Conclusionp. 108
4.8 Problemsp. 109
Referencesp. 109
Chapter 5 Vectorial Pulse Width Modulation for Basic Three-Phase Invertersp. 113
5.1 Review of Space Vector Theoryp. 113
5.1.1 History and Evolution of the Conceptp. 113
5.1.2 Theory: Vectorial Transforms and Advantagesp. 114
5.1.2.1 Clarke Transformp. 116
5.1.2.2 Park Transformp. 117
5.1.3 Application to Three-Phase Control Systemsp. 118
5.2 Vectorial Analysis of the Three-Phase Inverterp. 119
5.2.1 Mathematical Derivation of the Current Space Vector Trajectory in the Complex Plane for Six-Step Operation (with Resistive and Resistive-Inductive Loads)p. 119
5.2.2 Definition of Flux of a (Voltage) Vector and Ideal Flux Trajectoryp. 124
5.3 SVM Theory: Derivation of the Time Intervals Associated to the Active and Zero States by Averagingp. 126
5.4 Adaptive SVM: DC Ripple Compensationp. 128
5.5 Link to Vector Control: Different Forms and Expressions of Time Interval Equations in the (d,q) Coordinate Systemp. 129
5.6 Definition of the Switching Reference Functionp. 132
5.7 Definition of the Switching Sequencep. 135
5.7.1 Continuous Reference Function: Different Methodsp. 135
5.7.1.1 Direct-Inverse SVMp. 135
5.7.2 Discontinuous Reference Function for Reduced Switching Lossp. 138
5.8 Comparison between Different Vectorial PWMp. 141
5.8.1 Loss Performancep. 141
5.8.2 Comparison of Total Harmonic Distortion/HCFp. 141
5.9 Overmodulation for SVMp. 143
5.10 Volt-per-Hertz Control of PWM Invertersp. 144
5.10.1 Low-Frequencies Operation Modep. 146
5.10.2 High-Frequency Operation Modep. 147
5.11 Conclusionp. 150
5.12 Problemsp. 150
Referencesp. 151
Chapter 6 Practical Aspects in Building Three-Phase Power Convertersp. 155
6.1 Selection of the Power Devices in a Three-Phase Inverterp. 155
6.1.1 Motor Drivesp. 155
6.1.1.1 Load Characteristicsp. 155
6.1.1.2 Maximum Current Availablep. 155
6.1.1.3 Maximum Apparent Powerp. 155
6.1.1.4 Maximum Active (Load) Powerp. 155
6.1.2 Grid Applicationsp. 156
6.2 Protectionp. 156
6.2.1 Overcurrentp. 156
6.2.2 Fusesp. 159
6.2.3 Overtemperaturep. 162
6.2.4 Overvoltagep. 162
6.2.5 Snubber Circuitsp. 163
6.2.5.1 Theoryp. 163
6.2.5.2 Component Selectionp. 167
6.2.5.3 Undeland Snubber Circuitp. 168
6.2.5.4 Regenerative Snubber Circuits for Very Large Powerp. 168
6.2.5.5 Resonant Snubbersp. 169
6.2.5.6 Active Snubberingp. 172
6.2.6 Gate Driver Faultsp. 173
6.3 System Protection Managementp. 173
6.4 Reduction of Common-Mode EMI through Inverter Techniquesp. 173
6.5 Typical Building Structures of Conventional Inverters Depending on Power Levelp. 177
6.5.1 Packages for Power Semiconductor Devicesp. 177
6.5.2 Converter Packagingp. 179
6.6 Thermal Managementp. 180
6.6.1 Transient Thermal Impedancep. 182
6.7 Conclusionp. 183
6.8 Problemsp. 184
Referencesp. 185
Chapter 7 Implementation of Pulse Width Modulation Algorithmsp. 187
7.1 Analog Pulse Width Modulation Controllersp. 187
7.2 Mixed-Mode Motor Controller ICsp. 188
7.3 Digital Structures with Counters: FPGA Implementationp. 190
7.3.1 Principle of Digital PWM Controllersp. 190
7.3.2 Bus Compatible Digital PWM Interfacesp. 192
7.3.3 FPGA Implementation of Space Vector Modulation Controllersp. 192
7.3.4 Deadtime Digital Controllersp. 196
7.4 Markets for General-Purpose and Dedicated Digital Processorsp. 197
7.4.1 History of Using Microprocessors/Microcontrollers in Power Converter Controlp. 197
7.4.2 DSPs Used in Power Converter Controlp. 200
7.4.3 Parallel Processing in Multi-Processor Structuresp. 202
7.5 Software Implementation in Low-Cost Microcontrollersp. 203
7.5.1 Software Manipulation of Counter Timingp. 203
7.5.2 Calculation of Time Interval Constantsp. 204
7.6 Microcontrollers with Power Converter Interfacesp. 209
7.7 Motor Control Co-Processorsp. 210
7.8 Using the Event Manager within Texas Instrument's DSPsp. 210
7.8.1 Event Manager Structurep. 210
7.8.2 Software Implementation of Carrier-Based PWMp. 211
7.8.3 Software Implementation of SVMp. 212
7.8.4 Hardware Implementation of SVMp. 213
7.8.5 Deadtimep. 215
7.8.6 Individual PWM Channelsp. 216
7.9 Conclusionp. 216
Referencesp. 216
Chapter 8 Practical Aspects of Implementing Closed-Loop Current Controlp. 219
8.1 Role and Schematicsp. 219
8.2 Current Measurement: Synchronization with Pulse Width Modulationp. 219
8.2.1 Shunt Resistorp. 219
8.2.2 Hall-Effect Sensorsp. 221
8.2.3 Current-Sensing Transformerp. 222
8.2.4 Synchronization with PWMp. 222
8.3 Current Sampling Rate: Oversamplingp. 222
8.4 Current Control in (a,b,c) Coordinatesp. 224
8.5 Current Transforms (3-> 2): Software Calculation of Transformsp. 225
8.6 Current Control in (d,q) Models: PI Calibrationp. 226
8.7 Antiwind-Up Protection: Output Limitation and Range Definitionp. 228
8.8 Conclusionp. 229
Referencesp. 229
Chapter 9 Resonant Three-Phase Convertersp. 231
9.1 Reducing Switching Losses through Resonance vs. Advanced Pulse Width Modulation Devicesp. 231
9.2 Do We Still Get Advantages from Resonant High-Power Converters?p. 234
9.3 Zero Voltage Transition of IGBT Devicesp. 237
9.3.1 Power Semiconductor Devices under Zero Voltage Switchingp. 237
9.3.2 Step-Down Conversionp. 240
9.3.3 Step-Up Power Transferp. 245
9.3.4 Bi-Directional Power Transferp. 247
9.4 Zero Current Transition of IGBT Devicesp. 249
9.4.1 Power Semiconductor Devices under Zero Current Switchingp. 249
9.4.2 Step-Down Conversionp. 252
9.4.3 Step-Up Conversionp. 255
9.5 Possible Topologies of Quasi-Resonant Convertersp. 258
9.5.1 Pole Voltagep. 258
9.5.2 Resonant DC Busp. 258
9.6 Special PWM for Three-Phase Resonant Convertersp. 260
9.7 Problemsp. 261
Referencesp. 261
Chapter 10 Component-Minimized Three-Phase Power Convertersp. 263
10.1 Solutions for Reduction of Number of Componentsp. 263
10.1.1 New Inverter Topologiesp. 263
10.1.2 Direct Convertersp. 267
10.2 Generalized Vector Transformp. 272
10.3 Vectorial Analysis of the B4 Inverterp. 276
10.4 Definition of PWM Algorithms for the B4 Inverterp. 281
10.4.1 Method 1p. 281
10.4.2 Method 2p. 282
10.4.3 Comparative Resultsp. 282
10.5 Influence of DC Voltage Variations and Method for Their Compensationp. 284
10.6 Two-Leg Converter Used in Feeding a Two-Phase Induction Machinep. 285
10.7 Conclusionp. 286
10.8 Problemsp. 287
Referencesp. 287
Chapter 11 AC/DC Grid Interface Based on the Three-Phase Voltage Source Converterp. 291
11.1 Particularities, Control Objectives, and Active Power Controlp. 291
11.2 PWM in the Control Systemp. 294
11.2.1 Single-Switch Applicationsp. 294
11.2.2 Six-Switch Convertersp. 307
11.3 Closed-Loop Current Control Methodsp. 310
11.3.1 Introductionp. 310
11.3.2 PI Current Loopp. 311
11.3.3 Transient Response Timesp. 312
11.3.4 Limitation of the (v[subscript d], v[subscript q]) Voltagesp. 313
11.3.5 Minimum Time Current Controlp. 314
11.3.6 Cross-Coupling Termsp. 314
11.3.7 Application of the Whole Available Voltage on the d-Axisp. 316
11.3.8 Switch Table and Hysteresis Controlp. 318
11.3.9 Phase Current Tracking Methodsp. 319
11.4 Grid Synchronizationp. 325
11.6 Problemsp. 327
Referencesp. 328
Chapter 12 Parallel and Interleaved Power Convertersp. 331
12.1 Comparison between Converters Built of High-Power Devices and Solutions Based on Multiple Parallel Lower-Power Devicesp. 331
12.2 Hardware Constraints in Paralleling IGBTsp. 333
12.3 Gate Control Designs for Equal Current Sharingp. 338
12.4 Advantages and Disadvantages of Paralleling Inverter Legs in Respect to Using Parallel Devicesp. 338
12.4.1 Inter-Phase Reactorsp. 339
12.4.2 Control Systemp. 340
12.4.3 Converter Control Solutionsp. 340
12.4.4 Current Controlp. 342
12.4.5 Small-Signal Modeling for (d, q) Control in a Parallel Converter Systemp. 343
12.4.6 (d, q) versus (d, q, 0) Controlp. 346
12.5 Interleaved Operation of Power Convertersp. 347
12.6 Circulating Currentsp. 349
12.7 Selection of the PWM Algorithmp. 351
12.8 System Controllerp. 352
12.9 Conclusionp. 354
12.10 Problemsp. 354
Referencesp. 355
Indexp. 357
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